CEL,OUTER SS-V2(POLY)

PART DETAILS

2L10-355078-11
CEL,OUTER SS-V2(POLY)

OEM P/N: 

2L10-355078-11

ESCT P/N: 

ES7099-123

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Outer silicon cathode electrode ring, polysilicon (OEM P/N 2L10-355078-11), outer CEL edge electrode for TEL 300 mm plasma etch systems

ESCT P/N ES7099-123, outer polysilicon CEL ring for Tokyo Electron etch chamber cathode assemblies (SS-V2 configuration)

The Outer Silicon Cathode Electrode Ring (CEL, Outer) is a polysilicon consumable ring fitted to the periphery of the lower cathode electrode assembly in Tokyo Electron (TEL) 300 mm plasma etch process chambers. In TEL nomenclature, “CEL” denotes the silicon electrode element that forms part of the powered cathode stack beneath the wafer; the “OUTER” designation identifies this specific ring as the outermost silicon member, sitting concentrically around the wafer edge and the inner electrode hardware. The “(POLY)” suffix confirms that this part is manufactured from polycrystalline silicon rather than single-crystal silicon, and “SS-V2” identifies the chamber or process-kit configuration variant for which it is dimensioned.

Positioned at the plasma-facing edge of the cathode, this ring shares the RF environment with the wafer and is directly exposed to ion bombardment, reactive radicals and the intense thermal load at the chamber edge. Its job is to extend the silicon electrical and chemical environment of the cathode out beyond the wafer perimeter, so that the sheath, the plasma density and the etch chemistry seen by the outermost die remain as close as possible to those seen at the wafer centre. As a silicon part in the RF return path, it is both an electrode surface and a consumable that is deliberately sacrificed to protect more expensive cathode hardware.

Because it governs edge uniformity, plasma confinement and edge particle performance simultaneously, the outer CEL ring is one of the consumables that most directly determines edge-of-wafer yield. ESCT Fab Support supplies ES7099-123 as a precision second-source polysilicon ring built to the form, fit and function of OEM P/N 2L10-355078-11.

Functional role of the outer CEL ring in TEL etch platforms

Within the cathode stack, the outer silicon electrode ring performs several roles at once, blending electrical, chemical and mechanical functions in a single sacrificial component that frames the wafer at the plasma boundary.

  • Extends the silicon electrode area beyond the wafer edge so the RF sheath terminates on silicon rather than abruptly on a foreign material, keeping the edge field profile smooth.
  • Shapes plasma density and the sheath boundary at the wafer perimeter, correcting the natural roll-off in etch rate and ion angle that would otherwise occur at the edge.
  • Provides a controlled silicon surface that participates in the fluorine/radical balance, acting as a sacrificial getter so that edge chemistry matches the wafer-centre chemistry.
  • Carries part of the RF return current as a conductive (doped) silicon member, maintaining a stable, symmetrical return path around the cathode.
  • Shields the underlying cathode body, clamp and insulator hardware from direct ion bombardment and erosion, taking the wear itself.
  • Defines part of the mechanical and thermal interface at the chamber edge, supporting consistent edge temperature and gas flow conditioning.

Material and process performance

Polysilicon material characteristics

Polycrystalline silicon is chosen for this ring because it presents the same elemental surface chemistry as the wafer and as silicon-based cathode electrodes, minimising the introduction of foreign species into the plasma. The material is supplied to a controlled resistivity and purity so it behaves predictably as an electrode in the RF circuit.

  • High-purity polysilicon to limit metallic and particulate contamination at the wafer edge.
  • Controlled doping and resistivity so the ring conducts RF return current consistently across its service life.
  • Uniform grain structure to give an even, predictable erosion front rather than localised pitting.

Plasma and etch process behaviour

In service the ring is continuously sputtered and chemically etched by fluorine-, chlorine- or bromine-bearing plasmas. Its dimensions and surface condition directly set the edge etch rate, the sheath profile and the deposition/erosion balance seen by the outer wafer ring.

  • Acts as a sacrificial silicon source that helps stabilise radical concentration at the wafer edge.
  • Flat, planar top surface and tight thickness tolerance to preserve sheath geometry and ion-angle control.
  • Predictable erosion rate so process drift can be tracked against RF-hours and end-of-life can be scheduled.
  • Low outgassing and clean surface finish to support fast chamber recovery after a part change.

Impact on tool performance and yield

Because it sits at the boundary between wafer and chamber, the condition of the outer CEL ring is read directly in edge-die results. A worn, cracked or out-of-tolerance ring shows up as measurable process and yield loss long before it causes a hard fault.

  • Edge etch-rate and critical-dimension drift, narrowing the usable process window for outer-ring die.
  • Tilted or skewed etch profiles at the wafer edge as the sheath distorts over a degraded ring surface.
  • Rising particle counts and silicon flake defects as the eroded surface roughens and sheds.
  • Unstable RF tuning or shifting impedance as the ring’s conductive area changes with erosion.
  • Reduced edge-die yield and, ultimately, unplanned downtime if the ring is run past end-of-life.

Common wear and failure modes

Erosion and thinning

The primary wear mode is gradual sputter and chemical erosion of the top and inner surfaces. As the ring thins, the sheath profile changes and the silicon area available for the RF return and for radical buffering shrinks, pushing edge process parameters out of specification.

Cracking and thermal fatigue

Silicon is brittle, and repeated rapid heating and cooling at the chamber edge can drive thermal-fatigue cracking. Cracks can also be initiated by mishandling or by uneven clamping; a fractured ring is an immediate particle and arcing hazard and must be replaced.

Surface roughening and polymer build-up

Over many RF-hours the exposed face roughens and can accumulate polymer or redeposited film. This degrades particle performance, alters local chemistry and can lead to flaking, marking the practical end of the ring’s serviceable life even before it is fully eroded.

Installation and replacement guidance

The outer CEL ring is a scheduled preventive-maintenance consumable. Always follow the relevant TEL maintenance procedure and your fab’s safety protocols; the steps below summarise good practice for handling a brittle silicon electrode part.

  • Vent and isolate the chamber, confirm RF is locked out and the electrode stack has cooled to a safe handling temperature.
  • Remove any upper edge hardware and the wafer, then release the clamping that retains the outer ring on the cathode.
  • Lift the worn ring clear using clean, powder-free gloves; never lever or twist a silicon part, and inspect the seat and underlying hardware for residue or damage.
  • Clean the mating surfaces per the TEL procedure so the new ring beds flat with good thermal and electrical contact.
  • Fit ES7099-123 dry-handled, seat it evenly and apply the specified clamping uniformly to avoid point-loading the brittle silicon.
  • Reassemble the edge hardware, pump down and leak-check, then run the chamber season/conditioning recipe before production.
  • Reset the consumable RF-hour counter and verify edge etch rate and particle performance on a qualification wafer.

Spare parts strategy for TEL etch consumables

Silicon edge consumables wear on a predictable RF-hour cadence, which makes them ideal candidates for a managed second-source strategy. ESCT Fab Support helps fabs hold qualified stock of parts like ES7099-123 so a worn ring never becomes the constraint on a PM.

  • Second-source NEW polysilicon ring built to the form, fit and function of OEM P/N 2L10-355078-11.
  • Controlled purity, resistivity and dimensional tolerances for repeatable edge process behaviour.
  • Typically meaningful cost savings against OEM list pricing on a high-frequency consumable.
  • A nominal lead time of 4–5 weeks, supporting planned PM scheduling and buffer-stock policies.
  • Cross-referenced by both OEM and ESCT part numbers for straightforward procurement and stores management.

Frequently asked questions

What does the outer CEL ring actually do?

It is the outermost silicon electrode ring on the TEL cathode, framing the wafer at the plasma edge. It extends the silicon electrode surface beyond the wafer, shapes the sheath and plasma density for edge uniformity, participates in the RF return path and acts as a sacrificial silicon source that protects the cathode hardware beneath it.

Is this an original TEL OEM part?

No. ES7099-123 is a second-source NEW part, supplied as a new OEM-compatible polysilicon ring manufactured to match OEM P/N 2L10-355078-11 in form, fit and function. It is not an original TEL OEM part and is not sold as one.

Why is it made from polysilicon rather than single-crystal silicon?

Polycrystalline silicon offers the same elemental surface chemistry needed to match wafer-edge process conditions while being well suited to a sacrificial, erosion-driven consumable role. The “(POLY)” designation in the part name confirms this material choice for the SS-V2 configuration.

How do I know when the ring needs replacing?

Replacement is normally driven by accumulated RF-hours per your PM plan, supported by indicators such as edge etch-rate or CD drift, rising particle counts, RF tuning instability, and visible thinning, roughening or cracking during chamber inspection. Any crack means immediate replacement.

Will it affect edge uniformity and particle performance?

Yes. The ring is one of the main determinants of edge-of-wafer etch uniformity and edge particle performance. A ring held to correct material, purity and dimensional specifications protects outer-die yield; a worn or non-conforming ring degrades both.

What is the lead time and how is it referenced?

The nominal lead time is 4–5 weeks. The part is referenced as ESCT P/N ES7099-123 against TEL OEM P/N 2L10-355078-11, so it can be ordered and stocked under either number.

Summary

The Outer Silicon Cathode Electrode Ring (ES7099-123, OEM P/N 2L10-355078-11) is a polysilicon edge consumable for the cathode assembly of TEL 300 mm plasma etch chambers in the SS-V2 configuration. By extending the silicon electrode beyond the wafer, shaping the edge sheath, carrying RF return current and acting as a sacrificial surface, it governs edge etch uniformity, plasma confinement and particle performance. Wearing predictably through erosion, cracking and surface roughening, it is a scheduled PM item where a qualified, well-stocked second-source supply keeps tools productive and edge yield protected.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-355078-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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