RING, SECTION, TAPER, POLY SI

PART DETAILS

716-081665-252
RING, SECTION, TAPER, POLY SI

OEM P/N: 

716-081665-252

ESCT P/N: 

ES2099-057

PART TYPE:

2nd Source NEW

OEM: 

LAM
MORE INFO

Tapered polysilicon section ring (OEM P/N 716-081665-252), segmented edge confinement ring for LAM 300 mm plasma etch systems

ESCT P/N ES2099-057, 2nd source NEW, OEM-compatible polysilicon section ring

The Tapered Polysilicon Section Ring (LAM OEM P/N 716-081665-252) is a segmented, profiled silicon consumable that sits at the outer boundary of the plasma processing region in a 300 mm etch chamber. As its raw nomenclature (“RING, SECTION, TAPER, POLY SI”) indicates, it is a polysilicon ring supplied as a discrete section or segment rather than a single full-circumference monolith, and it carries a tapered (angled or stepped) cross-section that shapes the plasma sheath as it transitions from the wafer edge towards the chamber wall. Within a TEL 300 mm plasma etch platform, components of this class belong to the edge consumable set that surrounds the electrostatic chuck and the wafer perimeter.

Polysilicon is chosen for this duty because it is chemically and electrically compatible with the silicon wafer it surrounds. A silicon-based edge ring etches in the same fluorine- and chlorine-bearing chemistries as the wafer, contributes no foreign metallic or ceramic species to the plasma, and presents a near-identical electrical surface to the discharge. The taper is functional rather than cosmetic: by progressively changing the height and surface angle at the wafer edge, the ring controls how the plasma sheath bends over the last few millimetres of the wafer, which is precisely the region where edge etch uniformity is hardest to hold.

Because it is exposed continuously to ion bombardment, radical flux and thermal cycling, this section ring is a planned-replacement consumable. Its condition directly governs edge die yield, particle performance and the repeatability of the etch process from wafer to wafer and lot to lot, making it one of the higher-turnover items in a fab’s etch spares inventory.

Functional role of the tapered polysilicon section ring in LAM 300 mm etch platforms

In service, the ring forms part of the consumable assembly that frames the wafer and conditions the plasma at the edge of the active area. Its primary contributions are as follows:

  • Extends the silicon plasma boundary outward from the wafer so that the discharge “sees” a continuous silicon surface, preventing an abrupt termination of the sheath at the wafer edge.
  • Uses its tapered profile to tune the local sheath angle, correcting the ion-tilt and etch-rate roll-off that would otherwise concentrate at the outermost die.
  • Provides a sacrificial, in-kind silicon surface that erodes in place of fixed chamber hardware, protecting the chuck periphery and downstream metal parts from direct attack.
  • Contributes to plasma confinement, helping to keep the active discharge over the wafer and reducing stray etching of surrounding components.
  • Supports a consistent RF and DC environment at the wafer edge by matching the electrical character of the surrounding silicon.
  • Being a sectioned design, it allows the edge consumable boundary to be built from defined segments, which can simplify handling and replacement compared with a single fragile full ring.

Material and process performance

Polysilicon material behaviour

Polycrystalline silicon offers the in-kind chemistry that makes silicon edge consumables attractive. It reacts with the same etch gases as the wafer, so erosion products are silicon-based volatiles rather than contaminating metals or refractory oxides. The material must be of controlled purity and consistent grain structure so that erosion proceeds evenly and predictably across the tapered face.

  • High purity to avoid introducing mobile metallic contamination at the wafer edge.
  • Uniform polycrystalline structure for predictable, isotropic erosion rather than preferential grain pitting.
  • Thermal stability under the radiant and ion-heating loads seen at the plasma boundary.
  • Compatibility with fluorine- and chlorine-based etch chemistries common to dielectric and silicon etch recipes.

Tapered profile and dimensional control

The taper and the sectioned geometry are the features that distinguish this part from a plain flat ring. The angle, step heights and seating surfaces must be machined to tight tolerance so that the assembled ring presents the intended sheath-shaping profile and seats without gaps that could create field non-uniformities or particle traps.

  • Accurate taper angle to reproduce the designed sheath transition at the wafer edge.
  • Controlled height relative to the wafer plane, which sets edge ion energy and direction.
  • Tight mating-surface tolerance so segments seat flush and concentric on the supporting hardware.
  • Smooth, defect-free surface finish to minimise particle shedding and localised erosion.

Impact on tool performance and yield

Because this ring conditions the plasma exactly where edge die live, its state has a direct and measurable effect on output. A worn, mis-seated or contaminated ring shows up quickly in edge metrology and defect data:

  • Edge etch-rate roll-off or tilt that pushes the outermost die out of specification.
  • Drift in critical dimension and profile angle as the taper erodes and changes shape.
  • Rising particle counts as the silicon surface roughens and sheds, harming defect yield.
  • Wafer-to-wafer and chamber-to-chamber matching problems that complicate process control.
  • Shortened intervals between cleans or unplanned tool downtime if degradation is left unchecked.

Common wear and failure modes

Plasma erosion and taper loss

The dominant wear mode is steady erosion of the silicon by ion bombardment and chemical etching. Over time the taper recedes and rounds, lowering the effective ring height and gradually shifting the edge sheath profile. This is normal consumption, but once the geometry has changed enough to move edge results out of specification, the ring has reached end of life.

Cracking and chipping

Silicon is brittle, so thermal cycling, mechanical handling and seating stress can initiate cracks or chip the section edges. Because the part is supplied in sections, damaged segment corners and mating faces are a particular concern; a chipped seat can lift the ring, create a particle source and disturb local plasma uniformity.

Contamination and deposition build-up

Etch by-products and process residues can deposit on the ring surface, and films may flake during subsequent cycles. Accumulated deposition alters the surface chemistry and electrical behaviour of the ring and is a common contributor to particle excursions, prompting cleaning or replacement at scheduled maintenance.

Installation and replacement guidance

Replacement should follow the tool owner’s approved preventive-maintenance procedure and be carried out by trained personnel under proper cleanliness controls. The following sequence reflects good general practice for an edge silicon consumable of this type:

  • Place the chamber in its maintenance state, vent to the correct condition and confirm RF and gas supplies are isolated and the tool is safe to open.
  • Open the chamber and remove the worn ring sections, noting their orientation and seating arrangement before lifting them clear.
  • Inspect and clean the supporting seat and surrounding hardware, checking for residue, damage or particles that would prevent flush seating.
  • Handle the new polysilicon sections with clean, powder-free gloves or approved tooling, avoiding contact with the tapered functional surfaces.
  • Install the sections in the correct orientation, checking each segment seats flush, concentric and gap-free against its neighbours and the support.
  • Close the chamber, pump down, leak-check and run the prescribed season or conditioning recipe before returning the tool to production.
  • Verify edge uniformity and particle performance on qualification wafers, and log the replacement against the part’s service life for trend tracking.

Spare parts strategy for LAM etch edge consumables

Edge silicon consumables like this section ring are consumed continuously, so stocking and sourcing strategy has a direct effect on tool availability and cost per wafer. ESCT Fab Support helps fabs keep these high-turnover items flowing without over-reliance on a single channel:

  • Second-source new supply that broadens availability and reduces dependence on a single procurement route.
  • Parts verified to form, fit and function so they drop into existing maintenance procedures.
  • Cross-referenced against the LAM OEM part number to simplify identification and ordering.
  • Support for consignment and scheduled replenishment to match the consumable’s wear-driven demand.
  • Competitive cost of ownership versus single-source procurement, helping control etch maintenance budgets.
  • Technical support to help match the correct edge consumable to your chamber configuration.

Frequently asked questions

What does this part do in the etch chamber?

It is a tapered polysilicon ring, supplied in sections, that surrounds the wafer at the edge of the plasma region. Its profiled silicon surface extends the plasma boundary outward and shapes the sheath at the wafer edge, helping to hold edge etch uniformity, confine the plasma and protect surrounding hardware.

Is this an original OEM part?

No. This item is supplied as a second-source, new OEM-compatible part. It is not an original LAM-branded component. It is cross-referenced to LAM OEM P/N 716-081665-252 and verified to match the original in form, fit and function, but it is manufactured and supplied independently of the OEM.

Why is the ring made of polysilicon?

Polysilicon is chemically and electrically in-kind with the silicon wafer. It etches in the same chemistries, presents a similar electrical surface to the discharge and produces silicon-based erosion products rather than metallic or ceramic contamination, which is why it is preferred for surfaces immediately surrounding the wafer.

Why is it supplied as sections rather than one full ring?

A sectioned or segmented design defines the edge consumable boundary as discrete pieces. This can ease handling of an otherwise large and brittle silicon component and can simplify replacement, provided each segment is seated flush and gap-free so the assembled boundary behaves as a continuous surface.

How do I know when it needs replacing?

Replace it when edge metrology, particle data or process-matching results drift out of specification, or when inspection reveals substantial taper loss, cracking, chipping or heavy deposition. Most fabs set a service-life interval based on accumulated RF or process hours and confirm against in-line results.

What is the typical lead time?

The current lead time for this part is approximately 4-5 weeks. For consumables that are replaced on a regular preventive-maintenance cadence, we recommend holding buffer stock or arranging scheduled replenishment so that the wear-driven demand is always covered.

Summary

The Tapered Polysilicon Section Ring (LAM OEM P/N 716-081665-252, ESCT P/N ES2099-057) is a segmented, profiled silicon edge consumable for 300 mm plasma etch chambers. Sitting at the wafer perimeter, its tapered polysilicon surface shapes the plasma sheath, supports edge etch uniformity, aids plasma confinement and provides an in-kind sacrificial surface that protects surrounding hardware. As a wear part subject to erosion, cracking and deposition, it should be inspected and replaced on a controlled maintenance schedule. ESCT Fab Support offers this ring as a verified second-source new alternative with a 4-5 week lead time, helping fabs maintain availability and control the cost of ownership for their etch edge consumables.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Lam Research part number 716-081665-252. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Lam Research, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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