UPPER RING HPT

PART DETAILS

716-007136-002(S)
UPPER RING HPT

OEM P/N: 

716-007136-002(S)

ESCT P/N: 

ES2099-032

PART TYPE:

2nd Source NEW

OEM: 

LAM
MORE INFO

Upper ring HPT (OEM P/N 716-007136-002(S)), plasma confinement ring for LAM 300 mm etch systems

ESCT P/N ES2099-032, LAM OEM P/N 716-007136-002(S), supplied as a new OEM-compatible chamber consumable

The Upper Ring HPT is an upper-assembly confinement ring used in LAM 300 mm plasma etch process chambers. It is one of the ring-stack components that sits above the wafer plane, framing the upper boundary of the active plasma region and helping to define the volume in which the discharge is sustained. In the high-power, high-pressure (HPT) operating regimes for which this ring is intended, the upper ring works alongside the lower confinement rings, the gas-distribution showerhead and the cathode assembly to hold the plasma where it is needed and to keep reactive species and ion flux away from chamber surfaces that should remain clean.

As a consumable exposed directly to fluorocarbon, oxygen and inert-gas chemistries under continuous RF excitation, the Upper Ring HPT is a wear item. Its surfaces are subject to ion bombardment, chemical attack and thermal cycling on every process step, and its condition has a direct bearing on plasma symmetry, etch uniformity across the wafer edge, and the particle environment inside the chamber. Because it is positioned in the upper part of the chamber, the ring also influences how cleanly the discharge terminates above the wafer and how gas is steered toward the pumping path.

Carried under ESCT P/N ES2099-032 and matched to LAM OEM P/N 716-007136-002(S), this ring is offered to fabs and refurbishers that need a dependable, dimensionally faithful replacement to keep chambers in production without waiting on extended OEM allocations. Understanding what the part does, how it wears and how to install it correctly protects both yield and chamber uptime.

Functional role of the upper ring in LAM plasma etch platforms

The Upper Ring HPT performs several inter-related duties at the top of the chamber. It is not a structural part in the load-bearing sense; rather, it is a process-defining surface whose geometry, dielectric behaviour and cleanliness shape the plasma the wafer actually sees.

  • Defines the upper boundary of the plasma confinement region, helping to fix the volume and shape of the active discharge.
  • Maintains azimuthal (rotational) symmetry of the plasma so that etch behaviour is consistent around the full circumference of the wafer.
  • Provides a controlled dielectric or insulating surface that prevents unwanted parasitic discharge to grounded upper-chamber hardware.
  • Helps steer neutral gas flow from the distribution zone toward the wafer and onward to the pumping port, supporting stable pressure control.
  • Acts as a sacrificial surface that absorbs ion bombardment and chemical attack, protecting more costly upper-chamber assemblies behind it.
  • Contributes to thermal management of the upper-chamber boundary by presenting a known, repeatable surface to the discharge.

Material and process performance

Plasma and chemical resistance

Upper confinement rings of this class are manufactured from high-purity plasma-grade dielectric materials, typically a fine-grained ceramic or quartz-family material selected for low sputter yield and resistance to fluorine- and oxygen-based chemistries. The objective is a surface that erodes slowly and predictably, releases minimal contamination as it does so, and holds its dielectric properties across the chamber’s process window.

  • High-purity feedstock to limit metallic and mobile-ion contamination of the wafer.
  • Low and uniform sputter rate so that erosion stays predictable over the service interval.
  • Resistance to fluorocarbon polymer build-up and to aggressive in-situ clean chemistries.
  • Stable dielectric constant under RF excitation to keep field distribution repeatable.

Dimensional and thermal stability

Because the ring defines a geometric boundary of the plasma, its dimensions, flatness and surface finish must match the OEM datum closely. A ring that is out of tolerance or that distorts under thermal load changes the confinement geometry and degrades edge uniformity. The material must therefore tolerate repeated heating and cooling cycles without cracking, warping or shedding particles.

  • Tight control of inner and outer diameters, thickness and seating surfaces to the OEM print.
  • Low coefficient of thermal expansion to resist distortion across process and clean cycles.
  • Controlled surface finish to manage polymer adhesion and ease of cleaning.
  • Mechanical resilience to survive handling, installation and seating without chipping.

Impact on tool performance and yield

The condition of the Upper Ring HPT is felt directly in process results. As the ring erodes or accumulates deposits, the plasma boundary it defines shifts, and the symmetry it is meant to preserve degrades. The downstream consequences fall on uniformity, defectivity and chamber availability.

  • Drift in edge etch rate and critical-dimension uniformity as confinement geometry changes.
  • Increased particle counts and wafer defectivity from flaking deposits or eroded ring material.
  • Plasma instability or asymmetry that widens wafer-to-wafer and chamber-to-chamber variation.
  • Reduced mean time between cleans and shorter intervals between scheduled part swaps.
  • Risk of unplanned downtime and scrapped lots if degradation is not caught at the right interval.

Common wear and failure modes

Erosion and surface roughening

Continuous ion bombardment and chemical attack gradually thin the ring and roughen its exposed surfaces. As the profile recedes from the original geometry, the plasma boundary moves with it and edge uniformity drifts. Roughened surfaces also hold polymer more tenaciously and become harder to clean, accelerating the cycle of degradation.

Polymer build-up and flaking

Fluorocarbon chemistries deposit polymer films on cooler ring surfaces. When these films grow thick or are stressed by thermal cycling, they crack and flake, releasing particles into the chamber. Flaking from an upper-chamber surface is particularly damaging because debris can fall onto the wafer below, driving defect excursions.

Cracking and chipping

Thermal shock, mechanical mishandling during service, or over-torquing at the seating interface can crack or chip the ring. Even a small chip changes the local field environment, creates a particle source and can compromise the dielectric isolation the ring is meant to provide, often forcing an immediate replacement.

Installation and replacement guidance

The Upper Ring HPT should be replaced during scheduled preventive maintenance using clean-handling discipline. Always follow the LAM tool documentation and your fab’s qualified PM procedure; the steps below describe the general sequence.

  • Place the chamber in a safe maintenance state, vent to atmosphere, isolate RF and gas, and confirm lockout/tagout per site procedure.
  • Open the upper chamber and gain access to the ring stack, noting the orientation and stacking order of the existing parts before removal.
  • Remove the worn Upper Ring carefully, inspecting the seating surfaces and adjacent hardware for damage, residue or erosion.
  • Clean the mating surfaces to specification and verify they are free of particles, polymer and debris before fitting the new ring.
  • Install the new Upper Ring HPT (ES2099-032) using clean gloves or approved tooling, observing correct orientation and even, specified seating without over-torque.
  • Reassemble the upper chamber, then pump down and perform leak and vacuum-integrity checks.
  • Run season/conditioning and qualification recipes, confirming uniformity and particle performance before returning the chamber to production.

Spare parts strategy for LAM etch chambers

Confinement rings are recurring consumables, so a sound stocking strategy keeps chambers productive and protects against supply gaps. ESCT supplies the Upper Ring HPT as a verified alternative to OEM allocation, with practical advantages for fabs and refurbishers managing multiple chambers.

  • New, second-source part verified to the form, fit and function of LAM OEM P/N 716-007136-002(S).
  • Clear cross-reference between ESCT P/N ES2099-032 and the OEM number to simplify ordering and stores management.
  • Indicative lead time of 4-5 weeks, supporting planned PM scheduling and buffer-stock decisions.
  • A cost-effective alternative that helps reduce reliance on constrained OEM channels.
  • Consistent dimensional control to support repeatable chamber-to-chamber matching across a fleet.

Frequently asked questions

What does the upper ring HPT do in the chamber?

It is an upper-assembly confinement ring that helps define the boundary and symmetry of the plasma in a LAM 300 mm etch chamber. It shapes the discharge above the wafer, provides dielectric isolation from grounded hardware and acts as a sacrificial surface against ion bombardment and chemical attack.

Is this an original OEM part?

No. This is supplied as a new, second-source OEM-compatible part. It is not an original LAM part, but it is manufactured and verified to match the form, fit and function of LAM OEM P/N 716-007136-002(S) so it can be used as a direct replacement.

How is it cross-referenced for ordering?

Order against ESCT P/N ES2099-032, which corresponds to LAM OEM P/N 716-007136-002(S). Keeping both numbers in your stores system makes it easy to match the part to the chamber position when planning maintenance.

How often should the ring be replaced?

Replacement intervals depend on chemistry, RF power, duty cycle and your particle and uniformity limits, so they are best set from your own PM data. As a wear item, the ring is typically swapped on a scheduled PM or whenever erosion, deposit build-up or particle trends indicate it has reached end of life.

What is the lead time?

The indicative lead time is 4-5 weeks. We recommend holding buffer stock of consumable rings and placing replenishment orders ahead of planned maintenance so that chamber availability is never gated by part supply.

What should I check after installation?

After fitting, verify vacuum integrity and leak performance, run the appropriate season and qualification recipes, and confirm that etch uniformity and particle counts are within specification before releasing the chamber to production.

Summary

The Upper Ring HPT (LAM OEM P/N 716-007136-002(S), ESCT P/N ES2099-032) is a plasma-grade upper confinement ring for LAM 300 mm etch chambers. It defines the upper plasma boundary, preserves discharge symmetry, provides dielectric isolation and serves as a sacrificial surface that protects more costly hardware. Because erosion, polymer flaking and cracking degrade uniformity and raise defectivity, the ring is a planned consumable best managed through scheduled PM and buffer stocking. Supplied new and verified to OEM form, fit and function with an indicative 4-5 week lead time, ES2099-032 offers a dependable, cost-effective route to keeping LAM etch chambers in qualified production.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Lam Research part number 716-007136-002(S). It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Lam Research, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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