ELECTRODE UPPER,OUTER SST-T V2E

PART DETAILS

2L10-356319-11
ELECTRODE UPPER,OUTER SST-T V2E

OEM P/N: 

2L10-356319-11

ESCT P/N: 

ES7099-152

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Upper outer electrode ring, SST-T V2E (OEM P/N 2L10-356319-11), outer upper-electrode confinement ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-152 · TEL-compatible upper-electrode outer ring, 2nd-source NEW

The Upper Outer Electrode Ring (TEL OEM P/N 2L10-356319-11, ESCT P/N ES7099-152) is an annular consumable that sits in the upper-electrode assembly of Tokyo Electron 300 mm capacitively coupled plasma (CCP) etch chambers. As the “outer” member of a segmented upper electrode, it surrounds the central showerhead or inner electrode plate and forms the outermost conductive surface that faces the plasma above the wafer edge. The “SST-T V2E” designation identifies it as a specific silicon-grade upper-electrode variant within TEL’s electrode family, supplied here as a precision-machined ring rather than a full electrode block.

In a CCP etch reactor the upper electrode is the RF counter-electrode to the powered lower electrode (the electrostatic chuck). The outer ring completes the radial extent of that upper surface, defining how the RF field and the reactive plasma terminate at the chamber periphery. Because it lives directly in the plasma sheath and is bombarded continuously by ions and radicals, it is treated as a scheduled consumable: it erodes predictably and is swapped at defined wafer counts to keep the chamber within process specification.

Although physically unglamorous, the outer upper-electrode ring has an outsized influence on edge etch uniformity, plasma confinement and particle performance. A worn or mismatched ring shifts the field at the wafer edge, changes critical-dimension uniformity across the outer few millimetres of the wafer, and becomes a source of flaking residue. ESCT supplies ES7099-152 as a second-source, brand-new component manufactured to match the form, fit and function of the TEL original.

Functional role of the upper outer electrode ring in TEL plasma etch platforms

Within the upper-electrode stack, the outer ring performs several overlapping electrical, plasma-shaping and mechanical duties simultaneously. It is the periphery of the counter-electrode and therefore the place where the discharge is geometrically and electrically closed off at the edge of the process region.

  • Extends the conductive surface of the upper electrode radially outward so the RF field spans the full process area and terminates cleanly at the wafer edge.
  • Shapes and confines the plasma at the periphery, helping to define the radial boundary of the discharge above the outermost wafer zone.
  • Provides a consistent RF return geometry around the inner electrode, stabilising impedance and the symmetry of the capacitive coupling.
  • Acts as a sacrificial erosion surface, absorbing ion bombardment so that adjacent permanent electrode hardware and insulators are protected.
  • Maintains the correct gap and spacing between the upper-electrode periphery and the chamber wall or liner, preserving the engineered electrode-to-wafer geometry.
  • Contributes to uniform gas and by-product flow at the chamber edge by presenting a clean, defined annular surface to the pumping path.

Material and process performance

Upper-electrode consumables of this class are produced from high-purity, plasma-grade material chosen for predictable erosion, low metallic contribution and chemical compatibility with fluorine- and oxygen-bearing etch chemistries. The grade and surface finish directly determine erosion rate, particle behaviour and electrode lifetime.

Plasma and chemical resistance

The ring must withstand continuous ion bombardment and aggressive halogen chemistries without releasing particles or contributing unwanted species back into the discharge. Material purity and a controlled microstructure are what keep the erosion uniform rather than localised.

  • High-purity material to minimise metallic and particulate contamination of the wafer surface.
  • Resistance to fluorine, chlorine and oxygen plasma chemistries used across dielectric and conductor etch recipes.
  • Predictable, even sputter erosion so the electrode geometry drifts slowly and within a known budget.
  • Thermal stability under cyclic plasma-on/plasma-off heat loading without cracking or distortion.

Dimensional and surface precision

Because the ring defines a field boundary, its flatness, concentricity and surface finish are as important as its bulk material. Small dimensional deviations translate into measurable edge-uniformity shifts on the wafer.

  • Tight inner- and outer-diameter tolerances to maintain the correct gap to the inner electrode and chamber wall.
  • Controlled flatness and parallelism so the plasma-facing surface presents an even electrical plane.
  • Specified surface finish to control erosion onset and reduce particle nucleation sites.
  • Consistent contact and seating faces for repeatable mechanical and electrical mating to the upper-electrode assembly.

Impact on tool performance and yield

The condition of the outer upper-electrode ring is closely coupled to the metrics fab engineers watch most: edge uniformity, defect density and chamber-to-chamber matching. As the ring wears, those metrics drift, and an out-of-spec or poorly made ring can degrade them abruptly.

  • Edge critical-dimension and etch-rate uniformity across the outermost wafer zone, where edge die yield is decided.
  • Plasma symmetry and confinement, affecting whether the discharge stays centred and stable over the wafer.
  • Particle and defect counts, since an eroded or flaking ring is a direct source of adders.
  • RF impedance stability and matching repeatability across chambers running the same recipe.
  • Mean time between cleans and overall chamber availability, driven by how predictably the ring erodes.

Common wear and failure modes

Erosion and thinning

Continuous ion bombardment slowly sputters material from the plasma-facing surface. As the ring thins, the local field geometry changes and the electrode-to-wafer relationship at the edge shifts, gradually pulling edge uniformity out of specification until the ring reaches its replacement count.

Particle generation and flaking

Polymer and etch by-products deposit on the ring and, combined with roughened erosion zones, can flake away under thermal and plasma cycling. These flakes become particle adders on the wafer and are a frequent reason for unscheduled wet cleans or premature ring replacement.

Cracking, chipping and seating faults

Thermal stress, mishandling during service or an uneven seating face can cause cracks, edge chips or poor contact. Any of these compromises the electrical and mechanical integrity of the upper electrode, producing arcing, hot spots or asymmetric plasma that immediately threatens wafer yield.

Installation and replacement guidance

Replacement should follow TEL maintenance procedures for the specific platform and be carried out by trained technicians in a controlled environment. The outline below describes the typical sequence; always defer to the tool’s documented work instructions.

  • Place the tool in a safe maintenance state: vent the chamber, lock out RF and gas, and confirm the upper electrode has cooled.
  • Access the upper-electrode assembly and remove the outer ring, noting its orientation and any alignment features.
  • Inspect adjacent parts, inner electrode, insulators and seating surfaces, for erosion, residue or damage and clean as required.
  • Handle the new ES7099-152 ring with clean, powder-free gloves; avoid contact with the plasma-facing surface and check for shipping damage.
  • Seat the ring with correct orientation, with full, even contact on all mating faces with no gaps or rock.
  • Reassemble the upper electrode, verify gaps and torque values to specification, and restore vacuum.
  • Run chamber conditioning or seasoning, then qualify with leak checks and process verification before returning to production.

Spare parts strategy for TEL plasma etch consumables

Upper-electrode rings are scheduled consumables, so a reliable second source protects both cost and availability without compromising process integrity. ESCT supplies ES7099-152 to match the TEL original on form, fit and function.

  • Brand-new, second-source part manufactured to match the original specification.
  • Cross-referenced to TEL OEM P/N 2L10-356319-11 for straightforward identification.
  • Cost relief against single-source OEM pricing on a recurring consumable.
  • A typical lead time of 4–5 weeks to support planned preventive-maintenance scheduling.
  • Consistent quality control to support repeatable edge uniformity and particle performance.
  • Application support to confirm fit for your specific TEL chamber configuration.

Frequently asked questions

What does the upper outer electrode ring actually do?

It forms the outermost conductive surface of the upper electrode in a TEL CCP etch chamber, extending the RF counter-electrode out to the chamber periphery. In doing so it shapes and confines the plasma at the wafer edge and provides a stable RF return geometry, which together govern edge etch uniformity.

Is this an original OEM part?

No. ES7099-152 is supplied as a brand-new, second-source part that is OEM-compatible with TEL P/N 2L10-356319-11. It is verified to match the original on form, fit and function but is not an original TEL part and is not sold as one.

How often should the ring be replaced?

As a plasma-exposed consumable, it is replaced on a wafer-count or RF-hours schedule set by your process. The interval depends on chemistry, power and recipe; engineers usually correlate erosion and edge-uniformity drift to define the right replacement point for each chamber.

What happens if a worn ring is left in service?

Continued erosion shifts the edge field geometry and degrades edge critical-dimension uniformity, while roughened and deposit-laden surfaces shed particles. Left long enough, this can cause arcing or asymmetric plasma, leading to yield loss and unscheduled downtime.

What is the lead time for ES7099-152?

The typical lead time is 4–5 weeks. Because this is a scheduled consumable, we recommend aligning orders with your preventive-maintenance calendar and holding a buffer so a worn ring can be swapped without waiting on procurement.

How do I confirm this ring fits my tool?

Match the TEL OEM P/N 2L10-356319-11 against your upper-electrode bill of materials, and contact ESCT with your chamber configuration. Our team can confirm compatibility for your specific TEL 300 mm etch platform before you commit to an order.

Summary

The Upper Outer Electrode Ring (TEL OEM P/N 2L10-356319-11, ESCT P/N ES7099-152) is the outermost member of the upper-electrode assembly in TEL 300 mm plasma etch chambers. It extends the RF counter-electrode to the chamber edge, confines the plasma and stabilises the RF return path, making it a direct lever on edge uniformity, particle performance and chamber matching. As a scheduled consumable subject to erosion, flaking and seating faults, it benefits from disciplined replacement and a dependable supply. ESCT offers this ring brand-new as a second source, verified to form, fit and function, with a 4–5 week lead time to support planned maintenance.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-356319-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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