(SI-SHIN)RING PROTECTION(TE-RP470)

PART DETAILS

3D10-350067-11
(SI-SHIN)RING PROTECTION(TE-RP470)

OEM P/N: 

3D10-350067-11

ESCT P/N: 

ES7099-066

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Silicon protection ring (OEM P/N 3D10-350067-11), edge shield consumable for TEL 300 mm plasma etch systems

ESCT P/N ES7099-066, TEL-compatible RP470-series protection ring for Tokyo Electron etch chambers

The Silicon Protection Ring, identified internally as TE-RP470 and supplied by ESCT Fab Support under part number ES7099-066, is a consumable shield ring used in Tokyo Electron (TEL) 300 mm plasma etch process chambers. The “SI-SHIN” designation reflects its role as a silicon protective member, a sacrificial barrier that surrounds the wafer-edge hardware and shields the more permanent chamber assemblies from direct plasma exposure and ion bombardment. It sits in the outer wafer-edge region of the chamber, concentric with the focus ring and the electrostatic chuck, where the plasma sheath terminates and the most aggressive etch chemistry concentrates.

In a plasma etch chamber, the area immediately beyond the wafer is one of the harshest electrochemical environments inside the tool. Reactive fluorine, chlorine and bromine species, combined with energetic ion flux, attack any exposed surface. The protection ring is engineered to absorb this attack on behalf of costlier, slower-to-replace components such as the cathode body, insulator rings and RF-bearing hardware. Because it is a planned consumable, the protection ring is designed to erode in a controlled, predictable manner so that it, rather than the underlying chamber, becomes the item that is periodically swapped out.

Its geometry, surface finish and material grade are not incidental. They directly influence how the plasma sheath bends at the wafer edge, how cleanly by-products are pumped away and how few particles are shed back onto the wafer. For this reason the protection ring is treated as a critical process-control consumable rather than a generic mechanical cover, and its condition is tracked against wafer-count and RF-hour limits.

Functional role of the protection ring in TEL etch platforms

Within the TEL chamber stack, the protection ring performs several overlapping duties that together preserve both process repeatability and the service life of the surrounding hardware:

  • Shields the cathode body, insulators and clamp hardware at the wafer edge from direct plasma etch and ion bombardment.
  • Defines and stabilises the plasma sheath boundary at the wafer periphery, helping maintain a consistent edge etch profile.
  • Confines the active plasma over the wafer and discourages stray discharge to grounded or insulating surfaces outside the process zone.
  • Provides a controlled, sacrificial surface so erosion is concentrated on an inexpensive consumable instead of permanent assemblies.
  • Supports uniform pumping and by-product evacuation around the wafer edge, reducing localised polymer build-up.
  • Contributes to particle control by presenting a clean, low-shedding surface adjacent to the wafer.

Material and process performance

Material grade and plasma resistance

As a silicon-based protection member, this ring is matched to the etch chemistry it must survive. Material selection governs etch rate, by-product chemistry and the cleanliness of the surface as it ages.

  • High-purity silicon construction that erodes into volatile, pump-friendly fluoride and chloride by-products rather than refractory residues.
  • Controlled bulk purity to avoid introducing metallic contamination at the wafer edge.
  • Predictable etch rate that allows wafer-count-based replacement scheduling.
  • Chemical compatibility with fluorine-, chlorine- and bromine-based plasma recipes common to TEL etch processes.

Dimensional and surface tolerance

Form, fit and surface finish are held to tight tolerances so that the ring seats correctly and presents the intended profile to the plasma from the first wafer onward.

  • Concentricity and flatness controlled to maintain a uniform gap to the focus ring and wafer edge.
  • Consistent surface finish to minimise particle generation and promote repeatable sheath behaviour.
  • Edge and step features dimensioned to seat positively against the chamber hardware without rocking or gapping.
  • Tolerance stack matched to the OEM part so installation requires no shimming or rework.

Impact on tool performance and yield

Because the protection ring sits exactly where edge effects originate, its condition propagates directly into device yield and tool availability. A worn or incorrectly specified ring can undermine an otherwise stable process:

  • Edge etch-rate and critical-dimension drift as the ring erodes and the sheath geometry shifts.
  • Reduced edge-exclusion yield when profile control degrades on the outermost dies.
  • Rising particle counts and defect adders as the ring surface roughens or flakes.
  • Accelerated wear of the underlying cathode and insulators once the sacrificial shield is depleted.
  • Unplanned downtime and longer qualification cycles if failure occurs mid-campaign rather than at a scheduled PM.

Common wear and failure modes

Plasma erosion and thinning

The primary, expected failure mode is gradual erosion. Continuous ion bombardment and chemical etch thin the ring and round its features over time, slowly altering the edge sheath until the part falls outside its dimensional limit and must be replaced.

Surface roughening and particle shedding

As erosion progresses unevenly, the surface roughens and micro-features develop. These sites shed particles and can flake, producing defect adders on the wafer and triggering particle excursions well before the ring is fully consumed.

Cracking and chipping

Silicon is brittle, so thermal cycling, mishandling during PM, or poor seating can initiate cracks and edge chips. A cracked ring loses its protective continuity and may expose underlying hardware or introduce loose debris into the chamber.

Installation and replacement guidance

Replacement is normally carried out during a scheduled preventive-maintenance window by a trained technician. The following sequence reflects general best practice; always defer to your site’s documented TEL procedure and safety rules:

  • Place the tool in the correct maintenance mode, vent the chamber and confirm RF and gas sources are isolated and locked out.
  • Allow the chamber to reach a safe handling temperature and follow ESD precautions throughout.
  • Remove the worn protection ring, noting its orientation, and inspect the underlying cathode, insulators and seating surfaces for wear or residue.
  • Clean the seating area per the approved procedure so the new ring beds down flat and concentric.
  • Unpack the new ring in a clean area, handle with gloves and inspect for chips or cracks before fitting.
  • Seat the new ring fully and confirm it is flat, concentric and free of rock before closing the chamber.
  • Pump down, run the prescribed season or conditioning recipe, and complete particle and process qualification before returning to production.

Spare parts strategy for TEL etch chambers

Protection rings are recurring consumables, so a reliable, cost-effective supply directly affects cost-per-wafer and tool uptime. Sourcing ES7099-066 through ESCT Fab Support gives fabs a dependable alternative to single-channel OEM procurement:

  • Second-source new parts verified to the form, fit and function of OEM P/N 3D10-350067-11.
  • Competitive consumable pricing that lowers cost-per-wafer on high-runner etch processes.
  • A typical lead time of 4-5 weeks, supporting planned PM scheduling and buffer-stock strategies.
  • Clear cross-referencing between the ESCT and OEM part numbers for simple ordering and stores management.
  • Supply diversification that reduces dependence on a single procurement channel.

Frequently asked questions

What does this protection ring actually do?

It acts as a sacrificial silicon shield at the wafer edge of a TEL plasma etch chamber, absorbing plasma erosion and ion bombardment so that costlier cathode, insulator and RF hardware are protected, while helping to stabilise the edge plasma sheath.

Is this an original OEM part?

No. This is a second-source, brand-new TEL-compatible protection ring supplied by ESCT Fab Support. It is manufactured and verified to match the form, fit and function of OEM P/N 3D10-350067-11, but it is not an original Tokyo Electron OEM component.

How often should the protection ring be replaced?

Replacement intervals are process-specific and are usually tracked by wafer count or RF hours rather than a fixed calendar period. Most fabs swap the ring at a scheduled PM once it nears its erosion or dimensional limit; your process engineering team should set the limit against in-line particle and edge-CD data.

What is the material?

It is a high-purity silicon protection member, chosen so that erosion produces volatile, pump-friendly by-products and avoids introducing metallic contamination at the wafer edge.

What are the early signs that the ring needs changing?

Typical indicators include rising particle or defect counts, edge critical-dimension or etch-rate drift, and visible thinning, roughening, chipping or cracking observed during PM inspection.

What is the lead time for ES7099-066?

The typical lead time is 4-5 weeks. Because protection rings are recurring consumables, many fabs hold a small buffer stock so that PM windows are never gated by procurement.

Summary

The Silicon Protection Ring (TE-RP470, OEM P/N 3D10-350067-11; ESCT P/N ES7099-066) is a sacrificial edge-shield consumable for Tokyo Electron 300 mm plasma etch chambers. By absorbing plasma erosion at the wafer periphery, stabilising the edge sheath and presenting a clean, low-shedding surface, it protects expensive chamber hardware while safeguarding edge etch uniformity, particle performance and yield. Treated as a tracked consumable and replaced on a planned schedule, it keeps TEL etch tools running predictably. ESCT Fab Support offers it as a competitively priced, second-source new part with a typical 4-5 week lead time.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-350067-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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