SHIN PROTECTION RING(POLISHING)

PART DETAILS

3D10-350067-11
SHIN PROTECTION RING(POLISHING)

OEM P/N: 

3D10-350067-11

ESCT P/N: 

ES7099-105

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Shin protection ring, polished finish (OEM P/N 3D10-350067-11), lower electrode protection ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-105, Tokyo Electron (TEL) compatible chamber consumable ring

The Shin Protection Ring (polished finish), Tokyo Electron OEM part number 3D10-350067-11, is a chamber consumable ring used in TEL 300 mm plasma etch process chambers. The term “shin” refers to the lower electrode skirt region, the vertical and shouldered surfaces that surround the cathode assembly below the wafer plane. This ring is fitted around that region to shield the underlying electrode body, fasteners and dielectric surfaces from direct plasma exposure, ion bombardment and the corrosive process chemistries that circulate inside the chamber during etch.

Like the focus ring, edge ring and other consumables that ring the wafer pedestal, the shin protection ring is a sacrificial protective component. It is positioned in the plasma-facing zone but outside the active wafer area, so it absorbs erosion that would otherwise attack permanent, high-value hardware. The “polishing” designation in the part name indicates a controlled, polished surface finish on the plasma-facing faces, which reduces particle adhesion, promotes predictable erosion and helps maintain a stable, repeatable surface condition across the consumable’s service life.

Because it sits at the boundary between the energised electrode and the chamber interior, the shin protection ring contributes to plasma confinement geometry, RF return-path integrity and particle performance near the wafer edge. A worn, cracked or contaminated ring can quietly degrade edge etch uniformity and defectivity long before it triggers an obvious fault, which is why it is treated as a scheduled-replacement item in most TEL etch preventive maintenance programmes.

Functional role of the shin protection ring in TEL plasma etch platforms

The shin protection ring performs a combination of mechanical shielding, electrical and plasma-shaping duties around the lower electrode. Its principal functions inside a TEL 300 mm etch chamber include the following:

  • Shielding the lower electrode skirt, mounting interfaces and dielectric surfaces from direct ion bombardment and reactive plasma species.
  • Acting as a sacrificial wear surface so that erosion is concentrated on a low-cost replaceable ring rather than on the cathode body.
  • Helping define the plasma confinement boundary around the pedestal, supporting a stable plasma sheath outboard of the wafer.
  • Maintaining a consistent, polished plasma-facing surface that minimises particle generation and re-deposition near the wafer edge.
  • Supporting predictable RF return paths and electrical boundary conditions at the lower-electrode periphery.
  • Protecting against process-by-product build-up reaching protected hardware, simplifying chamber cleaning and recovery.

Material and process performance

Material selection and plasma resistance

Consumable protection rings in TEL etch chambers are manufactured from process-grade materials chosen for plasma resistance, chemical inertness and controlled erosion behaviour, typically high-purity ceramics such as alumina or quartz, or specialised process-grade compounds depending on the chamber and recipe. The material must withstand fluorine- and chlorine-based chemistries, energetic ion flux and elevated surface temperatures without shedding particles or contaminating the wafer. Purity has to be high, because trace metallic or mobile-ion contamination liberated from a protective ring can degrade device performance and yield.

  • Resistance to halogen-based reactive plasmas and aggressive etch by-products.
  • Low and predictable erosion rate to extend usable service life between replacements.
  • High bulk and surface purity to avoid metallic and particulate contamination of the wafer.
  • Dimensional stability under thermal cycling and sustained plasma exposure.

Surface finish and particle control

The polished finish is a defining feature of this ring. A controlled, polished plasma-facing surface reduces the number of nucleation sites where deposits and particles can adhere, and it promotes uniform, predictable surface erosion rather than localised roughening. This matters for defectivity: a smooth surface is less likely to flake or release particulate during plasma cycling and chamber cleans. Consistent surface condition across the ring also supports recipe-to-recipe repeatability and stable chamber matching across a fleet of tools.

  • Polished faces reduce particle adhesion and re-deposition near the wafer edge.
  • Smooth surfaces erode more uniformly, extending the predictable performance window.
  • Lower surface roughness limits flaking and particulate release during cleans.
  • Consistent finish aids chamber-to-chamber matching across the tool fleet.

Impact on tool performance and yield

Although it operates outside the active wafer area, the condition of the shin protection ring has a direct line to process outcomes. As it erodes or accumulates deposits, the local plasma environment and electrical boundary at the lower-electrode periphery drift, with consequences that show up at the wafer edge and in chamber defectivity metrics:

  • Drift in edge etch rate and uniformity as the protective geometry erodes.
  • Increased particle counts and defectivity from flaking, roughening or re-deposited films.
  • Exposure and accelerated wear of the underlying electrode hardware if the ring is left in service too long.
  • Reduced edge-die yield and a narrower process window on edge-sensitive layers.
  • Longer chamber recovery times and more frequent wet cleans when deposits bypass the protective surface.
  • Loss of chamber matching, undermining fleet-wide process stability.

Common wear and failure modes

Plasma erosion and surface wear

The dominant wear mechanism is gradual erosion of the plasma-facing surfaces by ion bombardment and chemical attack. Over time the polished faces roughen and material is removed, changing local geometry and surface condition. This is expected, sacrificial wear, the ring is designed to take it, but once erosion progresses past the qualified limit the ring no longer protects effectively and must be replaced.

Deposit build-up and particle generation

Etch by-products and polymer films accumulate on and around the ring during processing. As these deposits thicken they can crack, flake and shed particles onto the wafer, especially during thermal cycling or plasma strikes. A roughened or contaminated surface accelerates the problem, which is why the polished finish and a disciplined clean-and-replace cadence are central to particle control.

Cracking, chipping and thermal stress

Ceramic and quartz rings are brittle and vulnerable to cracking or chipping from thermal stress, repeated thermal cycling, or mishandling during installation. Edge chips and hairline cracks become particle sources and can compromise the protective and electrical function of the ring. Careful handling, correct seating and inspection at every preventive maintenance interval catch this damage early.

Installation and replacement guidance

Replacement should be carried out by qualified maintenance technicians during a scheduled preventive maintenance window, following the relevant TEL service documentation for the specific chamber. The following sequence outlines good practice:

  • Place the tool in maintenance mode, confirm RF and process gases are isolated and the chamber is safely vented and cooled.
  • Remove any overlying consumables (focus ring, edge ring, covers) in the documented order to access the lower-electrode shin region.
  • Carefully lift out the worn shin protection ring, noting orientation, and inspect the underlying electrode surfaces for erosion or deposit build-up.
  • Clean the seating surfaces per procedure and verify they are free of particles, residue and damage.
  • Fit the new polished ring using clean, powder-free gloves and lint-free tooling, seating it fully and evenly in the correct orientation without forcing brittle material.
  • Reinstall the overlying consumables, close the chamber and complete pump-down, leak checks and any required seasoning or conditioning cycles.
  • Requalify the chamber against particle, etch-rate and uniformity criteria before returning the tool to production.

Spare parts strategy for TEL etch consumables

Consumable protection rings are predictable, recurring spend, which makes them ideal candidates for a managed sparing strategy. ESCT Fab Support supplies TEL-compatible chamber consumables verified to form, fit and function, helping fabs keep critical etch tools running without overcommitting to single-source OEM lead times. Working with ESCT for part ES7099-105 offers several advantages:

  • A second-source new supply route that reduces dependence on a single OEM channel.
  • Parts verified to form, fit and function for the target TEL etch chambers.
  • Support for consignment and buffer-stock arrangements to protect against unplanned downtime.
  • Clear cross-referencing between TEL OEM and ESCT part numbers for accurate procurement.
  • A defined lead time of 4–5 weeks to support planned preventive maintenance scheduling.
  • Technical support to confirm applicability before ordering.

Frequently asked questions

What does the shin protection ring actually do?

It is a sacrificial protective ring fitted around the lower-electrode skirt (“shin”) region of a TEL 300 mm plasma etch chamber. It shields the electrode body, fasteners and dielectric surfaces from plasma erosion and reactive chemistries, while contributing to plasma confinement geometry and particle control near the wafer edge.

Is this an original TEL OEM part?

No. ESCT P/N ES7099-105 is supplied as a new, OEM-compatible second-source part. It is verified to match the original TEL component (OEM P/N 3D10-350067-11) in form, fit and function, but it is not an original OEM-branded part and is not sold as one.

Why does the part name specify a polished finish?

The polished finish on the plasma-facing surfaces reduces particle adhesion, promotes uniform erosion and limits flaking during plasma cycling and chamber cleans. This supports lower defectivity and more repeatable, stable chamber performance over the ring’s service life.

How often should the ring be replaced?

As a consumable, it is replaced based on accumulated RF hours, wafer counts or measured erosion thresholds defined in your preventive maintenance plan rather than on a fixed calendar. It should be inspected at every PM interval and replaced once erosion, deposits, cracking or chipping reach the qualified limit.

What happens if a worn ring is left in service?

An over-eroded or contaminated ring can drive edge etch-rate drift, rising particle counts and reduced edge-die yield, and it can expose the underlying electrode hardware to accelerated wear. This typically leads to longer chamber recovery, more frequent wet cleans and loss of chamber matching.

What is the lead time for ES7099-105?

The standard lead time is 4–5 weeks. We recommend aligning orders with planned preventive maintenance and maintaining a small buffer stock so that consumable replacement never gates tool availability.

Summary

The Shin Protection Ring with polished finish (TEL OEM P/N 3D10-350067-11, ESCT P/N ES7099-105) is a sacrificial consumable that protects the lower-electrode shin region of TEL 300 mm plasma etch chambers. By absorbing plasma erosion, maintaining a clean polished surface and supporting stable plasma confinement and RF return conditions, it safeguards high-value electrode hardware while protecting edge uniformity, defectivity and yield. Supplied as a new, OEM-compatible second-source part on a 4–5 week lead time, it is a sound choice for fabs seeking supply-chain resilience without compromising on form, fit and function.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-350067-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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