(SI-SHIN)RING PROTECTION(TE-RP470)

PART DETAILS

3D10-350067-11
(SI-SHIN)RING PROTECTION(TE-RP470)

OEM P/N: 

3D10-350067-11

ESCT P/N: 

ES7099-053

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Ring protection assembly (OEM P/N 3D10-350067-11), plasma-facing protection ring for TEL 300 mm etch systems

ESCT P/N ES7099-053, TE-RP470 protection ring, 2nd source NEW, for Tokyo Electron plasma etch process chambers

The Ring Protection Assembly designated TE-RP470 is a plasma-facing consumable component fitted within the lower electrode stack of Tokyo Electron (TEL) 300 mm plasma etch process chambers. Its role is exactly what the name implies: it protects underlying, harder-to-replace hardware, the electrostatic chuck periphery, focus ring seating, insulator surfaces and metallic clamp rings, from the corrosive plasma chemistry and energetic ion bombardment that characterise high-density etch processing. By taking the brunt of the plasma exposure at the wafer edge region, the protection ring becomes the sacrificial layer that preserves the integrity and service life of the more expensive assemblies beneath it.

In a 300 mm etch chamber the area immediately surrounding the 300 mm wafer is one of the most aggressive environments in the entire tool. Fluorine- and chlorine-bearing plasmas, combined with high RF bias accelerating ions onto every exposed surface, attack any material that is not deliberately engineered to resist them. The protection ring sits in this zone as a continuous annular barrier, masking structural and dielectric surfaces that must not be allowed to erode, sputter or generate particles. Where a focus ring shapes the plasma sheath above the wafer edge, the protection ring works one level lower, shielding the components that hold the wafer-edge environment together.

Because it is a wear item that is consumed in normal operation, the protection ring is a routine replacement part on a planned-maintenance schedule. Keeping a verified, dimensionally correct ring on hand prevents an avoidable chamber-down event from cascading into wafer-edge yield loss or damage to the parts the ring is meant to defend. This page describes the function, materials behaviour, failure modes and replacement of the TE-RP470 protection ring supplied by ESCT Fab Support under part number ES7099-053.

Functional role of the protection ring in TEL etch platforms

The protection ring performs several interlinked functions in the lower electrode assembly. It is not a passive cover; its geometry, surface finish and material selection all influence how the chamber edge region behaves electrically, thermally and in terms of particle generation. Its principal duties include:

  • Shielding the electrostatic chuck periphery, insulator rings and metallic clamp/cathode hardware from direct plasma and ion exposure.
  • Defining and maintaining the boundary of the process zone around the 300 mm wafer so that erosion is concentrated on a planned sacrificial surface.
  • Supporting consistent plasma confinement at the chamber edge by presenting a stable, repeatable surface profile to the sheath.
  • Contributing to the controlled electrical environment of the lower electrode, either masking conductive surfaces or providing a defined RF/ground boundary depending on its position in the stack.
  • Minimising particle generation by presenting a uniform, low-defect surface rather than allowing exposed substrates to sputter unpredictably.
  • Allowing fast, low-cost periodic replacement so that the underlying high-value chuck and insulator assemblies do not have to be serviced as frequently.

Material and process performance

Protection rings in TEL etch chambers are manufactured from materials chosen specifically for their resistance to the chemistry of the process they serve. The TE-RP470 is supplied to match the form, fit and function of the original component, so its material and surface specification reflect the demands of the wafer-edge environment in which it operates.

Plasma and chemical resistance

The ring is engineered to withstand sustained exposure to fluorine- and chlorine-based etch chemistries and energetic ion bombardment. Materials used for protection rings of this type are selected for low etch rate against the relevant plasma, dimensional stability under repeated thermal cycling, and an erosion behaviour that remains uniform and predictable rather than producing localised pitting or flaking.

  • Low and uniform erosion rate to extend the interval between scheduled replacements.
  • Chemical inertness against reactive fluorine and chlorine species to limit by-product formation.
  • Surface integrity that resists micro-cracking and flake liberation as the ring thins with use.
  • Controlled purity to avoid introducing mobile metallic or particulate contamination into the process.

Dimensional and surface specification

Fit is critical for a protection ring: the seating face, inner and outer diameters and overall height must reproduce the original geometry so that the ring sits flush, masks exactly the intended surfaces and does not perturb the plasma sheath or thermal contact at the chamber edge.

  • Tight tolerance on inner and outer diameters to maintain correct masking of underlying hardware.
  • Flat, repeatable seating face for stable seating and consistent thermal contact.
  • Controlled surface finish to limit particle adhesion and support stable plasma behaviour.
  • Consistent height and concentricity to preserve the edge-region geometry chamber to chamber.

Impact on tool performance and yield

Although it is a protective and largely sacrificial component, the condition of the protection ring has a direct bearing on process results and on the health of the surrounding hardware. A worn, cracked or incorrectly fitted ring quickly translates into measurable problems at the fab level:

  • Edge-region etch non-uniformity as the eroded ring profile alters the local plasma sheath and process conditions near the wafer edge.
  • Increased particle counts and defect adders when the surface degrades, flakes or exposes underlying material.
  • Accelerated wear or damage to the electrostatic chuck, insulators and clamp hardware once the ring no longer fully shields them.
  • Drift in chamber matching, forcing more frequent requalification and recipe adjustment across a fleet of tools.
  • Unplanned downtime and yield excursions if erosion is allowed to progress past the point of failure rather than replaced on schedule.

Common wear and failure modes

Erosion and thinning

The dominant wear mechanism is gradual erosion from ion bombardment and chemical attack. Over many RF hours the ring thins and its profile changes, shifting the edge-region plasma conditions and eventually exposing the surfaces it was installed to protect. This is normal, expected consumption and is the reason the ring is replaced on a defined interval.

Cracking and flaking

Repeated thermal cycling and the stresses of plasma exposure can lead to micro-cracking, chipping or surface flaking, particularly as the material thins. Liberated flakes become a direct particle source, depositing on the wafer and surrounding surfaces and driving defect-related yield loss long before the ring reaches end of life by erosion alone.

Deposition build-up and seating problems

Process by-products can accumulate on the ring surface and at its seating interface. Build-up changes the surface electrical and thermal behaviour, while debris or damage at the seating face prevents the ring from sitting flush, introducing gaps that allow plasma to reach masked hardware and creating non-uniform thermal contact at the chamber edge.

Installation and replacement guidance

Replacement should be carried out during a scheduled preventive-maintenance window by a qualified technician following the relevant TEL procedure for the specific chamber. The protection ring is handled as a high-cleanliness consumable, so contamination control is as important as mechanical fit. A typical sequence is:

  • Vent the chamber, confirm RF and gas isolation and allow the hardware to cool, observing all lockout and safety requirements.
  • Remove the overlying focus ring and any covers needed to access the protection ring, noting their orientation for reassembly.
  • Lift out the worn protection ring and inspect the exposed chuck periphery, insulator and seating surfaces for erosion, deposits or damage.
  • Clean the seating area per the approved procedure so the new ring will sit flush, free of particles and residue.
  • Fit the new TE-RP470 ring using clean gloves and approved tooling, confirming correct orientation, full seating and concentricity.
  • Reinstall the focus ring and covers, then pump down, leak-check and run the required season or conditioning recipe.
  • Requalify the chamber against particle, etch-rate and uniformity criteria before returning it to production.

Spare parts strategy for TEL 300 mm etch chambers

Because the protection ring is a recurring consumable, fabs benefit from securing a reliable, dimensionally verified supply rather than depending on a single channel. ESCT Fab Support offers the ES7099-053 protection ring as a cost-effective alternative for fleets running TEL etch chambers, with the following advantages:

  • Supplied as a 2nd-source NEW part verified to the form, fit and function of OEM P/N 3D10-350067-11.
  • Competitive pricing on a high-frequency consumable to reduce overall cost of ownership.
  • A defined 4-5 week lead time that supports planned preventive-maintenance scheduling and buffer stocking.
  • Cross-referenced to both the OEM number and the ESCT number, ES7099-053, for clear, repeatable ordering.
  • A practical second-source option that reduces dependence on a single supply channel for a critical wear item.

Frequently asked questions

What does the TE-RP470 protection ring actually do?

It is a sacrificial annular barrier in the lower electrode assembly of a TEL 300 mm etch chamber. It shields the electrostatic chuck periphery, insulators and clamp hardware from plasma and ion bombardment, taking the wear itself so that the more expensive underlying parts are protected and last longer.

Is this an original OEM part?

No. This is not an original TEL part. It is supplied as a 2nd-source, brand-new OEM-compatible component, manufactured and verified to match the form, fit and function of OEM P/N 3D10-350067-11 for use in the same application.

How often does the protection ring need replacing?

As a plasma-exposed consumable, its life is measured in RF hours and depends on the process chemistry, power levels and recipe mix in your chamber. It is replaced on a planned preventive-maintenance interval determined from your own erosion and particle data rather than on a fixed universal figure.

What happens if a worn ring is left in service too long?

Excessive erosion exposes the hardware the ring was meant to protect, risking damage to the chuck and insulators, while cracking or flaking raises particle counts and defect levels. The changing profile also degrades edge-region etch uniformity and chamber matching, so replace it on time.

What is the lead time and how do I order?

The standard lead time is 4-5 weeks. Order by quoting the ESCT part number ES7099-053 or the OEM reference 3D10-350067-11; quoting both gets the correct protection ring matched to your TEL etch chamber.

Will it affect my process or chamber qualification?

Because the ring is produced to the original dimensions, material specification and surface finish, it is intended to drop in and behave like the part it replaces. As with any consumable change, the chamber should be conditioned and requalified against your standard particle, etch-rate and uniformity criteria before returning to production.

Summary

The TE-RP470 Ring Protection Assembly (ESCT P/N ES7099-053, OEM P/N 3D10-350067-11) is a sacrificial plasma-facing consumable for Tokyo Electron 300 mm etch chambers. Positioned in the lower electrode stack, it shields the electrostatic chuck periphery, insulators and clamp hardware from corrosive chemistry and ion bombardment, helping to maintain edge etch uniformity, low particle levels and stable chamber matching while extending the life of higher-value assemblies. Supplied as a 2nd-source NEW part on a 4-5 week lead time, it gives fabs a verified, cost-effective second source for a critical wear item.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-350067-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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