CEL,INNER ST(NEST)V2

PART DETAILS

2L10-251342-11
CEL,INNER ST(NEST)V2

OEM P/N: 

2L10-251342-11

ESCT P/N: 

ES7099-040

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Inner cathode electrode, nested type V2 (OEM P/N 2L10-251342-11), silicon cathode electrode for TEL 300 mm plasma etch systems

ESCT P/N ES7099-040, 2nd source NEW cathode electrode for Tokyo Electron capacitively coupled etch chambers

The Inner Cathode Electrode (CEL, Inner Section, Nested Type, V2 revision) is the central silicon electrode that forms the powered or grounded upper surface of a Tokyo Electron 300 mm capacitively coupled plasma (CCP) etch chamber. In TEL nomenclature, “CEL” denotes the cathode electrode assembly, and this V2 part is specifically the inner segment of a segmented, nested electrode arrangement in which an inner electrode and a surrounding outer ring electrode together define the full wafer-facing surface above the chuck. The inner section sits coaxially over the centre of the 300 mm wafer and is the primary radio-frequency-coupled silicon surface through which etch plasma is sustained.

Because it is consumed directly by the plasma, the inner cathode electrode is one of the most influential consumables in the chamber. Its resistivity, flatness, surface finish and gas-distribution geometry set the conditions for ion energy delivery, radical generation and the centre-region etch rate. As a high-purity silicon component bombarded continuously by energetic ions, it erodes over time and becomes a defined-life part requiring scheduled replacement to hold process windows.

ESCT Fab Support supplies this inner cathode electrode under part number ES7099-040 as a second-source, new component manufactured to match the form, fit and function of TEL OEM P/N 2L10-251342-11, with a typical lead time of 4-5 weeks.

Functional role of the inner cathode electrode in TEL 300 mm etch platforms

In a TEL CCP etch chamber the upper electrode and the lower wafer-supporting electrode form a capacitor across which RF power strikes and sustains the plasma. The inner cathode electrode is the central wafer-facing silicon surface of that upper electrode, and within the nested V2 design it governs the behaviour of the plasma directly over the bulk of the wafer rather than at its extreme edge. Its specific functions include the following.

  • Providing the central RF-coupled silicon surface that capacitively transfers power into the plasma over the wafer centre and mid-radius.
  • Acting as a sacrificial silicon source, where controlled erosion contributes silicon and forms passivating species that influence selectivity and sidewall protection in oxide and silicon etch chemistries.
  • Distributing process gas to the chamber through an array of fine through-holes when configured as a showerhead-type electrode, setting central gas residence and dilution.
  • Establishing a stable, repeatable RF return and ground reference together with the outer nested electrode, so plasma impedance stays consistent run to run.
  • Defining the inner boundary of the segmented electrode, allowing centre-to-edge tuning when paired with the outer ring electrode of the nested assembly.
  • Confining and shaping the plasma over the wafer centre to support uniform ion flux and etch-rate symmetry.

Material and process performance

Silicon purity and resistivity

The inner cathode electrode is manufactured from high-purity silicon with tightly controlled resistivity, because the electrode is both an electrical element and a sacrificial material that contributes to the plasma chemistry. Material quality directly affects how cleanly the part erodes and how few particles it sheds.

  • High-purity silicon to minimise metallic contamination and on-wafer defectivity.
  • Controlled bulk resistivity so RF coupling and the resulting central etch rate remain matched to OEM behaviour.
  • Homogeneous microstructure that promotes even, predictable erosion rather than localised pitting.
  • Low trace-metal content to protect device yield in advanced logic and memory processes.

Surface finish, flatness and gas-hole geometry

Geometric precision is critical because the electrode defines the upper plasma boundary and, where applicable, the central gas-injection pattern. Flatness and finish influence both uniformity and particle performance across thousands of RF hours.

  • Precision-ground, flat wafer-facing surface to hold a uniform inter-electrode gap above the wafer.
  • Controlled surface finish that resists micro-masking and reduces particle generation as the surface roughens with use.
  • Accurately sized and positioned gas through-holes (where configured) for consistent central gas distribution.
  • Mating and sealing surfaces machined to nest correctly against the outer electrode and the supporting upper-electrode hardware.

Impact on tool performance and yield

As the central RF-coupled and sacrificial surface of the chamber, the condition of the inner cathode electrode propagates directly into etch results and fab economics. A worn, out-of-spec or contaminated electrode shifts the centre region of the etch signature and erodes the process margin.

  • Centre-to-edge etch-rate uniformity, where electrode wear typically degrades centre-region symmetry first.
  • Etch depth, critical dimension and profile control over the wafer centre and mid-radius.
  • Particle counts and defectivity, which rise as the silicon surface roughens, flakes or accumulates redeposited film.
  • Plasma stability and RF match repeatability, both sensitive to changes in electrode resistivity and thickness.
  • Mean time between cleans and overall chamber availability, since an eroded electrode forces earlier preventive maintenance.
  • Tool-to-tool and chamber-to-chamber matching across a fleet running the same recipe.

Common wear and failure modes

Ion-bombardment erosion and thinning

Continuous energetic ion bombardment gradually sputters silicon from the wafer-facing surface, thinning the electrode and shifting the inter-electrode gap. As thickness falls, RF coupling and the central etch rate drift, eventually moving the process outside its control limits and defining the part’s service life.

Surface roughening, pitting and particle shedding

Over many RF hours the surface roughens and can develop localised pitting, while polymer and film redeposition builds up between cleans. Both effects raise particle counts and can produce on-wafer defects, often the first sign that the electrode is reaching end of life.

Cracking, arcing and seating damage

Silicon is brittle, so thermal cycling, mechanical stress during handling, or an uneven nested seat against the outer electrode can initiate cracks. Poor seating or contamination at the interface can also cause localised arcing, which rapidly damages the silicon and degrades plasma uniformity.

Installation and replacement guidance

The inner cathode electrode is replaced during scheduled preventive maintenance on the upper-electrode assembly. Because it is a brittle, plasma-critical silicon part, so handle it cleanly and seat it accurately. Always follow TEL service procedures and your fab’s lockout and safety requirements; the steps below summarise the typical sequence.

  • Place the chamber in maintenance mode, vent to atmosphere and confirm RF power and gas supplies are isolated and locked out.
  • Open the chamber and remove the upper-electrode hardware needed to access the nested electrode assembly, keeping fasteners and shields organised.
  • Carefully release and lift out the existing inner cathode electrode, noting its orientation and the condition of the seat and outer electrode.
  • Inspect and clean the mounting and sealing surfaces, removing residue and verifying the outer electrode and seat are flat and undamaged.
  • Unpack the new ES7099-040 electrode with powder-free gloves, handling only by permitted areas to avoid contamination, chips or cracks.
  • Seat the new inner electrode squarely into the nested arrangement, aligning gas holes if present and tightening hardware evenly to the specified torque.
  • Reassemble the upper electrode, pump down, leak check, then season the chamber and run qualification wafers to confirm uniformity and particles before production release.

Spare parts strategy for TEL etch consumables

Cathode electrodes are scheduled-life consumables, so holding qualified inventory is central to protecting chamber availability. ESCT Fab Support helps fabs secure these parts without over-reliance on a single supply channel.

  • Second-source, new components built to match OEM form, fit and function, broadening supply options.
  • Clear cross-referencing between ESCT P/N ES7099-040 and TEL OEM P/N 2L10-251342-11 for accurate ordering.
  • Predictable 4-5 week lead time to support planned preventive-maintenance scheduling and buffer stock.
  • High-purity silicon construction aimed at OEM-comparable erosion behaviour and particle performance.
  • Support for fleet matching by supplying consistent parts across multiple chambers and tools.
  • Application-engineering support to confirm configuration before purchase.

Frequently asked questions

What exactly is the CEL inner nested V2 electrode?

It is the inner section of a segmented, nested silicon cathode (upper) electrode used in TEL 300 mm capacitively coupled plasma etch chambers. It forms the central RF-coupled, wafer-facing silicon surface and works together with a surrounding outer electrode to define the full upper-electrode surface.

Is this an original TEL OEM part?

No. This is supplied as a second-source, new component built to match the form, fit and function of TEL OEM P/N 2L10-251342-11. It is not an original OEM part and is not sold as one; it is offered as a compatible alternative under ESCT P/N ES7099-040.

How long does the inner cathode electrode last?

Service life is process-dependent and is measured in RF hours rather than calendar time, because erosion is driven by ion bombardment. High-power, aggressive chemistries consume the silicon faster. Most fabs define a wear or thickness limit and replace the electrode at scheduled preventive maintenance once that limit is reached.

What are the first signs it needs replacing?

Typical indicators are a drift in centre-region etch rate or uniformity, rising particle counts, changes in the RF match point, and visible surface roughening, pitting or thinning during inspection. Any cracking or evidence of arcing warrants immediate replacement.

Why is correct seating in the nested assembly so important?

The inner electrode must seat squarely against its mount and the outer electrode so the RF return path, electrical contact and inter-electrode gap stay uniform. Poor seating can cause arcing, non-uniform plasma, localised damage to the brittle silicon and degraded centre-to-edge results.

What is the lead time and how do I confirm fit?

The typical lead time is 4-5 weeks. To confirm compatibility, supply your tool model, chamber configuration and the OEM part number 2L10-251342-11; ESCT application engineering can verify the configuration against ES7099-040 before you order.

Summary

The Inner Cathode Electrode, Nested Type V2 (TEL OEM P/N 2L10-251342-11, ESCT P/N ES7099-040) is the central, sacrificial silicon surface of the upper electrode in TEL 300 mm plasma etch chambers. It couples RF power into the plasma over the wafer centre, contributes to etch chemistry as it erodes, and, within the nested electrode design, helps set centre-to-edge uniformity, particle performance and RF stability. As a defined-life consumable subject to ion-bombardment erosion, roughening and brittle-fracture risk, it must be replaced on schedule with a correctly seated, high-purity part. ESCT supplies it as a second-source, new component with a 4-5 week lead time to keep TEL etch chambers in qualified, matched condition.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-251342-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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