FOCUS RING,360-T3.8(314.4)

PART DETAILS

2L10-251875-11
FOCUS RING,360-T3.8(314.4)

OEM P/N: 

2L10-251875-11

ESCT P/N: 

ES7099-115

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 360-T3.8 (314.4 mm) (OEM P/N 2L10-251875-11), edge confinement consumable for TEL 300 mm plasma etch systems

ESCT P/N ES7099-115, 2nd source NEW replacement focus ring for Tokyo Electron 300 mm etch process chambers

The TEL focus ring identified as 360-T3.8 (314.4) is an annular consumable that surrounds the production wafer inside a Tokyo Electron 300 mm plasma etch chamber. Its descriptor encodes the geometry that defines its job: a nominal outer reference around 314.4 mm and a working ring thickness in the 3.8 mm class, dimensions that place it directly at the wafer edge as part of the electrostatic chuck and lower electrode stack. In service it forms the immediate perimeter against which the plasma sheath terminates, so its profile and condition have a disproportionate influence on the outermost millimetres of every wafer processed.

A focus ring of this type is not a passive spacer. It extends the wafer plane outward so that the radio-frequency sheath, the boundary layer that accelerates ions toward the surface, remains parallel and uniform across the edge exclusion zone rather than collapsing inward at the wafer rim. Without it, ion trajectories at the edge would bend, etch features would tilt or close off, and the usable die count near the wafer perimeter would fall. Because it is exposed to the same energetic ion bombardment and reactive chemistry as the wafer itself, the ring is consumed over time and is treated as a scheduled-replacement part.

This page covers the part supplied by ESCT Fab Support under ES7099-115, a second-source new component built to match the form, fit and function of TEL OEM P/N 2L10-251875-11. The notes below describe what the ring does, the material behaviour that governs its life, the failure signatures that tell engineers it needs changing, and the practices that keep edge yield stable through each ring cycle.

Functional role of the focus ring in TEL 300 mm etch platforms

In a Tokyo Electron 300 mm etch chamber the focus ring sits concentric with the wafer on the lower electrode, bridging the electrical and physical gap between the chucked wafer and the surrounding chamber hardware. It performs several distinct functions simultaneously:

  • Extends the conductive or dielectric plane beyond the wafer edge so the plasma sheath stays planar across the outer wafer region instead of curving inward.
  • Steers ion incidence angle at the wafer rim toward the vertical, preserving feature profile and critical dimension out to the edge exclusion boundary.
  • Confines and shapes the plasma over the wafer perimeter, contributing to overall radial etch-rate uniformity.
  • Provides a controlled, sacrificial surface that absorbs edge ion bombardment, protecting the underlying electrode and electrostatic chuck hardware.
  • Helps define the local RF return path and capacitive environment around the wafer edge, stabilising edge impedance.
  • Maintains a consistent thermal and chemical boundary at the wafer rim across the life of the ring set.

Material and process performance

Focus rings of this geometry are produced from plasma-grade materials chosen to survive sustained ion bombardment while keeping particle generation and metallic contamination to a minimum. The material selection and dimensional precision together determine how the ring behaves electrically and how predictably it wears.

Material behaviour under plasma exposure

Depending on the process, edge rings in TEL etch chambers are made from high-purity silicon, silicon carbide or fine-grained quartz. Each is selected so its sputter and chemical-etch behaviour stays compatible with the wafer process, eroding cleanly and slowly rather than flaking or shedding heavy-metal traces.

  • High purity to avoid introducing metallic or particulate contamination at the wafer edge.
  • Controlled erosion rate so sheath geometry drifts slowly and predictably between scheduled changes.
  • Resistance to thermal shock from repeated RF-on and RF-off cycling within the chamber.
  • Tight grain structure and surface finish that limit micro-cracking and particle release.

Dimensional and electrical consistency

The 314.4 mm reference diameter and 3.8 mm-class thickness must be held tightly, because even small departures in height or flatness shift the sheath relative to the wafer plane and alter edge etch results from tool to tool.

  • Flatness and parallelism that keep the ring seated evenly against the electrode.
  • Consistent dielectric or resistive properties so the edge RF environment matches the qualified chamber baseline.
  • Repeatable inner and outer diameters that maintain the designed clearance to the wafer and surrounding parts.
  • Unit-to-unit consistency so a fresh ring restores the chamber to its established process window.

Impact on tool performance and yield

Because the focus ring governs the outermost zone of every wafer, its condition translates directly into measurable process and yield outcomes:

  • Edge critical-dimension uniformity, which determines how many perimeter die meet specification.
  • Etch profile angle near the wafer rim, where a worn ring causes tilting or feature distortion.
  • Radial etch-rate uniformity, which a degraded ring pushes out of its qualified band.
  • Particle performance, since erosion debris from an over-used ring drives edge defect counts upward.
  • Chamber-to-chamber matching, where ring condition is a common source of tool-to-tool variation.
  • Wafer-edge exclusion, with marginal rings effectively widening the unusable rim and lowering net die yield.

Common wear and failure modes

Erosion and height loss

The dominant wear mode is gradual erosion of the upper surface by ion bombardment. As the ring thins, its top falls below the wafer plane, the sheath dips at the edge, ion angle drifts, and edge critical dimension and profile move out of specification, the signal that the end of useful ring life has been reached.

Cracking and chipping

Thermal cycling, mechanical handling and uneven seating can crack or chip a brittle silicon, silicon-carbide or quartz ring. Cracks change the local electrical and thermal behaviour, while chips release particles into the chamber, both of which can scrap edge die well before the ring is fully eroded.

Surface roughening and deposition

Polymer build-up, redeposited etch by-products and progressive surface roughening alter the ring’s secondary-electron and recombination behaviour. The result is a slow shift in edge etch rate and a rising particle risk as flakes detach, often appearing as creeping edge non-uniformity between scheduled cleans.

Installation and replacement guidance

Replacing a focus ring is a routine but precision-sensitive preventive-maintenance task. The following sequence reflects good practice; always follow the specific TEL chamber procedure and your fab’s PM documentation:

  • Place the tool in maintenance mode, vent the chamber and confirm RF and electrostatic-chuck power are isolated and locked out before opening.
  • Lift out the worn focus ring with clean, powder-free gloves or approved vacuum tooling, avoiding contact with the electrode and chuck surfaces.
  • Inspect and clean the seating area, checking for residual particles, deposition or damage to the underlying hardware.
  • Unpack the new ES7099-115 ring only at the chamber, inspecting it for chips or cracks and keeping it free of skin contact and contamination.
  • Seat the ring concentrically and fully flat into its locating features, confirming even contact with no rocking or gaps.
  • Close the chamber, pump down, leak-check and run any required season or conditioning recipe to stabilise the new surface.
  • Verify edge etch rate, uniformity and particle counts against the qualified baseline before returning the tool to production.

Spare parts strategy for TEL etch consumables

Focus rings are recurring consumables, so their availability and consistency matter as much as their initial cost. Sourcing ES7099-115 through ESCT Fab Support gives fabs a dependable second-source channel for this TEL part:

  • A new, second-source ring verified to the form, fit and function of TEL OEM P/N 2L10-251875-11.
  • A cost-effective alternative to single-source OEM purchasing for a high-turnover consumable.
  • A defined lead time of 4-5 weeks to support planned PM scheduling and buffer-stock policies.
  • Clear cross-referencing between the ESCT and OEM part numbers to simplify procurement and stores management.
  • Supply continuity that reduces dependence on a single vendor for edge-consumable availability.
  • Specialist support focused on TEL 300 mm etch chamber spares and consumables.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the wafer at the edge of the lower electrode and extends the wafer plane outward, keeping the plasma sheath planar across the wafer perimeter. This holds ion trajectories vertical at the rim, preserving edge profile, critical dimension and etch uniformity in the outermost wafer zone.

Is this an original OEM part?

No. ES7099-115 is supplied as a new, second-source component that is verified to match the form, fit and function of TEL OEM P/N 2L10-251875-11. It is fully compatible with the application but is not an original Tokyo Electron branded part.

How do I know when the ring needs replacing?

The usual indicators are rising edge non-uniformity, drift in edge critical dimension or profile angle, increasing particle counts and visible thinning, roughening or chipping on inspection. Most fabs replace the ring on an accumulated-RF-hours or wafer-count schedule before these symptoms reach yield-limiting levels.

What do the numbers 360-T3.8 and 314.4 indicate?

They describe the ring’s geometry: the 314.4 figure is a nominal diameter reference in millimetres and the T3.8 indicates a thickness in the 3.8 mm class. These dimensions are what locate the ring around a 300 mm wafer and define its height relative to the wafer plane, which is why they must be held precisely.

What is the lead time for this part?

The standard lead time is 4-5 weeks. Because focus rings are consumables with predictable replacement intervals, planning orders against your PM cadence and holding appropriate buffer stock helps avoid any impact on tool uptime.

Can I extend ring life by cleaning instead of replacing?

Light deposition can sometimes be addressed during chamber cleaning, but erosion and height loss are permanent. Once the ring surface has dropped below the wafer plane or shows cracks or chips, cleaning cannot restore the sheath geometry, and replacement is the only way to bring edge performance back to baseline.

Summary

The TEL focus ring 360-T3.8 (314.4 mm), OEM P/N 2L10-251875-11, is a precision edge consumable that controls plasma sheath shape, ion incidence angle and RF environment at the wafer rim inside Tokyo Electron 300 mm etch chambers. Its condition directly determines edge critical dimension, profile, uniformity and particle performance, making it a critical scheduled-replacement item. Supplied by ESCT Fab Support as ES7099-115, it offers fabs a new, second-source alternative with clear OEM cross-referencing and a 4-5 week lead time to keep edge yield and chamber matching stable across each ring cycle.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-251875-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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