FOCUS RING,360-T3.6(320)

PART DETAILS

2L10-251884-11
FOCUS RING,360-T3.6(320)

OEM P/N: 

2L10-251884-11

ESCT P/N: 

ES7099-113

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 360-T3.6 (OEM P/N 2L10-251884-11), plasma edge confinement ring for Tokyo Electron 300 mm etch systems

ESCT Fab Support P/N ES7099-113 · Tokyo Electron (TEL) 300 mm plasma etch consumable

The TEL Focus Ring 360-T3.6 (OEM P/N 2L10-251884-11) is a precision annular consumable installed at the wafer periphery inside Tokyo Electron 300 mm plasma etch process chambers. Designated “360-T3.6(320)”, the part is a thin-profile focus ring, the “T3.6” reflects its nominal ring thickness in the 3.6 mm class and the “320” its diameter envelope appropriate to a 300 mm wafer footprint. It seats concentrically around the electrostatic chuck, bridging the gap between the silicon wafer edge and the chamber hardware so that the plasma sheath does not terminate abruptly at the last few millimetres of usable die.

In a plasma etcher, the focus ring is one of the most influential pieces of chamber hardware on edge die yield. By extending the conductive (or dielectric) surface beyond the wafer, it carries the plasma sheath outward and keeps the electric field lines that steer incoming ions vertical right out to the wafer edge. Without a correctly profiled focus ring at the right height, the sheath bends downward at the wafer boundary, ions arrive at an angle, and etch features at the extreme radius tilt, bow or close off, scrapping otherwise good devices in the outer rings of the wafer map.

Because it sits directly in the discharge and is continuously bombarded by energetic ions, the 360-T3.6 focus ring is a scheduled consumable. It erodes predictably over kilowatt-hours of RF on-time, and its gradual thinning is one of the primary drivers of edge etch-rate drift between preventive maintenance cycles. Maintaining a qualified supply of replacement rings such as ESCT P/N ES7099-113 is therefore central to keeping a 300 mm etch fleet matched and within process specification.

Functional role of the focus ring in TEL 300 mm etch platforms

The focus ring is a passive but electrically active component: it shapes the plasma sheath, defines the edge boundary condition for ion transport, and protects the chuck periphery from the discharge. In TEL 300 mm etch chambers it performs several interlocking functions simultaneously.

  • Extends the plasma sheath radially beyond the wafer edge so ion trajectories remain vertical across the outermost die.
  • Stabilises the edge etch rate and critical-dimension profile, suppressing tilt, striation and edge bow at the wafer perimeter.
  • Provides a sacrificial surface that absorbs ion bombardment, shielding the electrostatic chuck and edge hardware from direct erosion.
  • Confines the active discharge over the wafer and the ring, helping define the plasma boundary and limit stray etching of surrounding parts.
  • Helps maintain a consistent thermal and electrical boundary at the wafer edge, supporting centre-to-edge uniformity.
  • Standardises the edge environment between chambers, enabling chamber-to-chamber and tool-to-tool process matching across the fleet.

Material and process performance

Focus rings of this class are produced from plasma-grade consumable materials, typically high-purity silicon, silicon carbide or quartz depending on the recipe chemistry, selected for controlled, contamination-free erosion rather than absolute durability. The material choice and dimensional precision of the 360-T3.6 ring directly govern its etch behaviour and its useful service life.

Material purity and erosion behaviour

The ring must erode cleanly and uniformly so that the products of its own consumption do not contaminate the wafer or alter the local chemistry. High purity and tight microstructural control minimise metallic and particulate contribution as the surface is sputtered away over time.

  • High-purity bulk material to limit metallic ion contribution into the etch ambient.
  • Uniform density and grain structure for predictable, even erosion across the ring face.
  • Resistance to micro-cracking and flaking under thermal cycling and ion impact.
  • Erosion characteristics matched to OEM material so wear rate and recipe behaviour track the original part.

Dimensional and profile accuracy

The thin 3.6 mm-class profile, inner diameter and flatness of the ring set the initial sheath geometry. Small deviations in thickness or step height relative to the wafer translate into measurable shifts in edge ion angle and etch rate.

  • Controlled thickness and step height to set the correct sheath transition at the wafer edge.
  • Tight inner-diameter and concentricity tolerances for a uniform wafer-to-ring gap around the full circumference.
  • High flatness and surface finish to seat repeatably and avoid local field distortion.
  • Form, fit and function verified against the TEL OEM ring geometry.

Impact on tool performance and yield

Because the focus ring controls the boundary condition for the entire wafer edge, its state propagates directly into yield, fleet matching and PM scheduling. A worn, mismatched or incorrectly installed ring shows up quickly in edge die data.

  • Edge etch-rate drift and critical-dimension shift as the ring thins, eroding outer-ring die yield.
  • Feature tilt, bowing or incomplete etch at the wafer perimeter when sheath geometry degrades.
  • Loss of chamber-to-chamber matching when rings are at different stages of wear.
  • Increased particle counts and defect excursions from flaking or over-eroded material.
  • More frequent requalification and wet-clean events, reducing available tool uptime.

Common wear and failure modes

Progressive erosion and thinning

The dominant wear mechanism is steady sputter erosion of the upper surface under ion bombardment. As the ring thins, the height relationship between ring and wafer changes, the sheath bends at the edge, and edge etch rate and profile drift away from target, this is what ultimately defines the ring’s replacement interval.

Cracking and particle generation

Repeated thermal cycling and plasma stress can initiate micro-cracks, edge chipping or surface flaking, especially in a thin-profile ring. Liberated fragments become particle sources that land on the wafer as killer defects and can force an unscheduled chamber clean.

Misseating and handling damage

If the ring is not seated flat and concentric, or if debris is trapped beneath it, the wafer-to-ring gap becomes non-uniform, producing azimuthal etch asymmetry. Chips or hairline fractures introduced during handling or installation can also seed early failure.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but the thin profile and contamination sensitivity of this consumable demand careful, clean-handling discipline. Always follow the applicable TEL maintenance procedure and your fab’s safety practices.

  • Vent the chamber, isolate RF and gas, and allow the chamber and parts to cool before opening.
  • Remove the worn ring and inspect the chuck periphery and seating surface for residue, erosion or debris.
  • Clean the seating area per procedure; unpack the new ring with powder-free gloves and avoid touching the active surfaces.
  • Place the 360-T3.6 ring concentrically, confirming it sits flat with a uniform gap to the wafer position and no rocking.
  • Verify orientation and seating, then close the chamber and pump down following the standard sequence.
  • Run chamber conditioning or seasoning as specified, then requalify edge etch rate and uniformity before releasing to production.
  • Log the install and reset the ring’s RF-hours counter to keep wear tracking accurate for the next PM.

Spare parts strategy for TEL 300 mm etch fleets

Focus rings are high-frequency consumables, so a reliable, qualified supply keeps etch tools matched and productive. ESCT Fab Support offers the 360-T3.6 focus ring (ES7099-113) as a cost-effective, fully verified alternative to sole-sourcing through the OEM.

  • Second-source new part verified to the OEM’s form, fit and function for confident drop-in replacement.
  • Competitive pricing on a recurring consumable to reduce total cost of ownership across the fleet.
  • A defined lead time of 4–5 weeks to support planned PM scheduling and buffer stock.
  • Clear ESCT and OEM cross-referencing (ES7099-113 / 2L10-251884-11) for straightforward ordering.
  • Diversified supply that reduces single-source risk on critical edge-yield hardware.

Frequently asked questions

What does the 360-T3.6 focus ring actually do?

It sits around the wafer in a TEL 300 mm etch chamber and extends the plasma sheath beyond the wafer edge, keeping ion trajectories vertical so that etch features at the outermost die stay within specification. It also shields the chuck periphery and is consumed sacrificially over time.

Is this an original TEL OEM part?

No. This is supplied as a second-source new component, not an original Tokyo Electron part. It is manufactured and verified to match the OEM ring’s form, fit and function as a compatible replacement for OEM P/N 2L10-251884-11.

How do I know when the ring needs replacing?

Replacement is driven by accumulated RF on-time and by process indicators, principally edge etch-rate drift, critical-dimension shift at the wafer perimeter and rising particle counts. Most fabs set a fixed RF-hour limit and confirm it against measured wear at PM.

What is the lead time for this part?

The standard lead time is 4–5 weeks. Because focus rings are recurring consumables, many customers maintain buffer stock and order against their planned preventive-maintenance schedule to avoid downtime.

Will replacing the ring affect process matching?

A new ring resets the edge environment, so it should be installed and qualified per procedure, including any conditioning or seasoning step, before production release. Keeping rings at comparable wear stages across chambers is key to maintaining chamber-to-chamber matching.

What material is the focus ring made from?

Rings of this class are made from plasma-grade consumable materials such as high-purity silicon, silicon carbide or quartz, chosen to erode cleanly without contaminating the wafer. The replacement is produced to match the erosion behaviour of the OEM material.

Summary

The TEL Focus Ring 360-T3.6 (OEM P/N 2L10-251884-11, ESCT P/N ES7099-113) is a thin-profile plasma-edge confinement consumable for Tokyo Electron 300 mm etch chambers. By extending and shaping the plasma sheath at the wafer perimeter, it preserves vertical ion trajectories, stabilises edge etch rate and critical dimensions, and protects the chuck while eroding sacrificially over RF on-time. As a high-frequency consumable, it benefits from a qualified, cost-effective second source: ESCT Fab Support delivers a new, form-fit-function-verified ring with a 4–5 week lead time to keep etch fleets matched, productive and within yield specification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-251884-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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