RING,FOCUS 298.1-T3.6(303.5)

PART DETAILS

2L10-252745-11
RING,FOCUS 298.1-T3.6(303.5)

OEM P/N: 

2L10-252745-11

ESCT P/N: 

ES7099-225

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Focus ring 298.1 mm / T3.6 (303.5 mm OD) (OEM P/N 2L10-252745-11), edge-control consumable for TEL 300 mm plasma etch systems

ESCT P/N ES7099-225 · Tokyo Electron (TEL) compatible focus ring for 300 mm plasma etch process chambers

The focus ring identified by TEL part number 2L10-252745-11 is a precision annular consumable that sits in the wafer-edge region of a Tokyo Electron 300 mm plasma etch chamber. Its raw catalogue designation, “RING, FOCUS 298.1-T3.6(303.5)”, encodes the geometry that defines its job: an inner aperture sized to roughly 298.1 mm so that it surrounds the 300 mm wafer with a controlled gap, a ring thickness in the order of 3.6 mm, and an outer diameter of approximately 303.5 mm. Together these dimensions position the ring as a concentric collar that frames the wafer perimeter and conditions the plasma sheath where edge etch behaviour is hardest to control.

In an etch chamber the focus ring is one of the most heavily worked consumables in the process kit. It is clamped or seated directly around the electrostatic chuck, flush with or slightly proud of the wafer surface, and is continuously exposed to energetic ions, reactive radicals and the RF fields that drive the plasma. Because it occupies the boundary between the active wafer area and the grounded chamber hardware, it has a disproportionate influence on the uniformity of the last few millimetres of every wafer, an area that can represent a large fraction of usable die on a 300 mm substrate.

Supplied by ESCT Fab Support under part number ES7099-225, this focus ring is offered as a new, OEM-compatible replacement intended to restore original edge-etch performance when the installed ring has eroded to the end of its service life. It is dimensionally and functionally matched to the TEL component it replaces, so that engineers can return a chamber to its qualified process window without redesigning recipes or re-characterising the edge.

Functional role of the focus ring in TEL 300 mm etch platforms

The focus ring is not a passive spacer; it is an active part of the plasma environment whose geometry and electrical state shape the sheath at the wafer edge. By extending the conductive or dielectric surface beyond the wafer, it pushes the plasma sheath boundary outward so that ions arrive at the wafer perimeter at the correct angle and energy rather than bending toward the substrate edge. Its principal functions include the following.

  • Extending the plasma sheath beyond the wafer so the electric field stays vertical across the outermost die, keeping etch features perpendicular rather than tilted at the edge.
  • Maintaining edge-to-centre etch-rate and critical-dimension uniformity by compensating for the discontinuity in the sheath that would otherwise occur at the wafer boundary.
  • Providing a sacrificial surface that absorbs ion bombardment and erosion in place of more expensive chamber hardware and the chuck.
  • Confining and shaping the plasma over the wafer edge, contributing to overall plasma confinement and stability within the chamber.
  • Influencing the local RF return path and impedance around the wafer perimeter, which affects coupling of power into the edge plasma.
  • Protecting the electrostatic chuck periphery and seal band from direct plasma exposure, extending the service life of higher-value components.

Material and process performance

Focus rings for TEL etch chambers are manufactured from process-grade materials selected for plasma resistance and electrical behaviour, most commonly high-purity silicon, silicon carbide, or quartz, depending on the chemistry and the role the ring plays in the RF circuit. The material choice determines both how slowly the ring erodes and how it interacts with the plasma electrically, and both characteristics matter for this component.

Plasma and erosion resistance

Because the ring is bombarded continuously, its material must resist physical sputtering and chemical attack while keeping particle generation low. High-purity stock minimises metallic and mobile-ion contamination that could transfer to the wafer, while a controlled, predictable erosion rate allows the ring’s service life to be matched to a wafer-count or RF-hour interval.

  • High material purity to limit contamination and defectivity at the wafer edge.
  • Resistance to sputter erosion and fluorine- or chlorine-based chemistries used in dielectric and conductor etch.
  • Low and predictable wear so erosion can be tracked against a defined replacement interval.
  • Minimal particle shedding to protect yield as the surface roughens with use.

Dimensional and electrical conditioning

The encoded dimensions, the inner aperture near 298.1 mm, the nominal 3.6 mm thickness and the 303.5 mm outer diameter, are tightly toleranced because the wafer-to-ring gap, the height of the ring relative to the wafer plane and the ring’s resistivity all feed directly into edge sheath shaping. Small deviations shift where the sheath bends and change the tilt and rate of the edge etch.

  • Concentric inner aperture sized for a controlled, uniform wafer-to-ring gap.
  • Flatness and thickness control so the ring height holds the sheath at the intended position relative to the wafer.
  • Consistent bulk resistivity to maintain the designed RF coupling and return path at the edge.
  • Smooth seating surfaces for repeatable thermal and electrical contact to the chuck assembly.

Impact on tool performance and yield

Few consumables have as direct a line to edge yield as the focus ring. As it erodes, its height drops and its profile changes, the sheath at the wafer edge moves, and the etch at the perimeter drifts. The practical consequences of a worn, mis-seated or wrong-specification ring are felt across the outer annulus of every wafer in the chamber.

  • Loss of edge-to-centre etch-rate uniformity, narrowing the usable process window.
  • Critical-dimension drift and feature tilt on the outermost die as the sheath bends inward.
  • Reduced edge die yield, which on a 300 mm wafer can mean a substantial number of devices lost per run.
  • Rising particle counts and defectivity as the eroded surface roughens and sheds material.
  • Shifts in chamber-to-chamber matching, complicating fleet-wide process control.
  • More frequent requalification and downtime if wear is not tracked and the ring is run beyond its limit.

Common wear and failure modes

Erosion and height loss

The dominant wear mechanism is gradual erosion of the upper surface under continuous ion bombardment. As the ring thins below its nominal thickness, the sheath drops relative to the wafer plane, edge etch behaviour drifts, and the ring eventually reaches a height at which it can no longer hold the process within specification.

Cracking, chipping and particle generation

Thermal cycling and the mechanical stress of clamping can crack or chip a ring made from brittle silicon or quartz, especially once it has thinned. Chips and a roughened, micro-masked surface become particle sources that land on the wafer edge and depress yield long before the ring is fully consumed.

Mis-seating and contamination

A ring that is not seated flat and concentric, from debris under the ring, a damaged seating surface or incorrect handling, produces an asymmetric gap and uneven thermal and electrical contact, giving azimuthally non-uniform etch. Surface contamination or polymer build-up between cleans can similarly degrade performance and increase defectivity.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but because the ring governs edge uniformity it must be handled and seated with care. The following sequence reflects good practice; always defer to the tool owner’s qualified PM procedure and safety requirements.

  • Vent the chamber and follow lockout and safety procedures, allowing internal surfaces to reach a safe handling temperature.
  • Remove the worn focus ring carefully, noting its orientation, and inspect it for the wear pattern that will inform the replacement interval.
  • Clean the chuck periphery and ring seating surface, removing all polymer, debris and particles so the new ring seats flat.
  • Handle the new ES7099-225 ring with clean, lint-free gloves or tooling to avoid fingerprints, contamination and chipping.
  • Seat the ring concentrically and flush, confirming it sits flat with no rocking and that the wafer-to-ring gap is uniform around the perimeter.
  • Reassemble the process kit, pump down, and complete leak and vacuum integrity checks before introducing plasma.
  • Run chamber season or conditioning cycles and requalify edge uniformity and particle performance before returning to production, resetting the wear-tracking counter.

Spare parts strategy for TEL etch process kits

Because the focus ring is a scheduled-wear consumable, it is consumed on a predictable cadence and must be on the shelf when a PM falls due. Sourcing OEM-compatible rings through ESCT Fab Support gives planning and procurement teams a dependable second source that protects uptime without compromising the qualified edge process.

  • New, OEM-compatible parts verified to the form, fit and function of TEL P/N 2L10-252745-11.
  • A second-source supply route that reduces dependence on a single channel for a high-turnover consumable.
  • Clear cross-referencing under ESCT P/N ES7099-225 to simplify ordering and stores management.
  • A typical lead time of 4–5 weeks, supporting planned buffer stock so PM schedules are not held up.
  • Support for fleet matching by supplying consistently specified rings across multiple chambers.
  • Cost-effective replacement of a sacrificial part without paying an original-equipment premium.

Frequently asked questions

What does this focus ring do in a TEL etch chamber?

It surrounds the wafer and extends the plasma sheath beyond the wafer edge, keeping ion trajectories vertical across the outermost die. This preserves edge-to-centre etch uniformity and critical-dimension control while acting as a sacrificial surface that protects the electrostatic chuck.

Is this an original TEL part?

No. This is a new, OEM-compatible focus ring supplied as a second source. It is verified to match the form, fit and function of TEL OEM P/N 2L10-252745-11, but it is not an original OEM-branded part and is not sold as one.

What do the numbers 298.1, T3.6 and 303.5 mean?

They describe the ring’s geometry: an inner aperture in the region of 298.1 mm that frames the 300 mm wafer, a nominal thickness of about 3.6 mm, and an outer diameter of approximately 303.5 mm. These dimensions set the wafer-to-ring gap and ring height that shape the edge plasma sheath.

How do I know when the ring needs replacing?

Focus rings are replaced on a wafer-count or RF-hour interval, supported by inspection for height loss, cracking and chipping and by monitoring edge uniformity and particle data. Once erosion drives edge etch outside the process window, or particle counts rise, the ring should be changed.

Will fitting this ring affect my qualified recipe?

Because it is matched to the original dimensions and material role, a correctly seated ring restores the qualified edge condition without recipe changes. As with any process-kit change, run your standard conditioning and edge-uniformity requalification before returning the chamber to production.

What is the lead time for this part?

The typical lead time is 4–5 weeks. Because the focus ring is a predictable scheduled-wear consumable, we recommend holding buffer stock so that planned PM intervals are never delayed waiting on supply.

Summary

The focus ring under TEL P/N 2L10-252745-11 (ESCT P/N ES7099-225) is a precision edge-control consumable for Tokyo Electron 300 mm plasma etch chambers. With its 298.1 mm inner aperture, nominal 3.6 mm thickness and 303.5 mm outer diameter, it shapes the plasma sheath at the wafer perimeter to protect edge etch uniformity, critical-dimension control and edge die yield, while serving as a sacrificial barrier that shields the electrostatic chuck. As a heavily worked, scheduled-wear part it must be tracked, replaced and requalified on interval, and sourcing it as a new, OEM-compatible second source through ESCT Fab Support keeps that cadence dependable and cost-effective.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-252745-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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