RING,FOCUS 360-298.1-T12.6D

PART DETAILS

2L10-252407-11
RING,FOCUS 360-298.1-T12.6D

OEM P/N: 

2L10-252407-11

ESCT P/N: 

ES7099-166

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 360-298.1-T12.6D (OEM P/N 2L10-252407-11), edge-confinement focus ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-166, 2nd-source NEW consumable focus ring for Tokyo Electron etch process chambers

The TEL focus ring designated 360-298.1-T12.6D is an annular plasma-confinement consumable that surrounds the 300 mm wafer at the outer edge of a Tokyo Electron etch process chamber. Manufactured to Tokyo Electron drawing reference 2L10-252407-11 and supplied by ESCT Fab Support under part number ES7099-166, it sits concentrically around the electrostatic chuck (ESC) and wafer perimeter, where it physically and electrically extends the active process surface beyond the silicon edge. The numeric tail of the part name reflects its dimensional family, a 360 mm-class outer envelope with a 298.1 datum diameter and the T12.6D thickness/profile revision, so that the ring profile matches a specific chamber and recipe set.

In a high-density plasma etcher, the wafer does not behave like an infinitely wide surface. Near its edge, the electric field bends and the ion trajectories tilt, which would otherwise distort etch profiles in the outermost few millimetres of usable die area. The focus ring exists to correct this. By presenting a sacrificial surface at the same potential environment as the wafer, it pushes the field discontinuity outboard of the product silicon, effectively moving the edge effect off the wafer and onto the consumable itself.

Because it is directly exposed to ion bombardment and reactive plasma chemistry, the focus ring is a planned-replacement consumable rather than a fixed chamber component. Its condition has an immediate, measurable effect on edge critical dimension (CD), etch rate uniformity and particle performance, which is why disciplined ring management is a core part of TEL etch chamber maintenance.

Functional role of the focus ring in TEL etch platforms

The focus ring performs several interlinked electrical, geometric and thermal functions simultaneously. It is not merely a spacer; it is an active part of the plasma sheath geometry at the wafer edge.

  • Extends the plasma sheath laterally beyond the wafer edge so that ion incidence stays vertical across the outermost dies rather than tilting inward.
  • Confines and shapes the plasma over the wafer perimeter, stabilising edge etch rate and edge CD relative to centre.
  • Provides a defined RF return and impedance environment at the wafer edge, contributing to uniform power coupling across the full 300 mm field.
  • Acts as a sacrificial surface that absorbs ion bombardment and polymer deposition that would otherwise attack chamber hardware or land on the wafer.
  • Sets a controlled thermal boundary at the wafer edge, influencing edge temperature and therefore edge etch and deposition kinetics.
  • Mechanically locates the wafer-edge process zone, protecting the ESC ceramic and underlying hardware from direct plasma exposure.

Material and process performance

Focus rings in TEL etch chambers are produced from process-matched materials selected for plasma resistance, electrical behaviour and low particle generation. Material grade and surface finish are as important as the dimensional profile, because they govern both erosion rate and how the ring couples into the RF environment.

Plasma and erosion resistance

Depending on the recipe set the chamber is qualified for, focus rings of this type are commonly machined from high-purity silicon, silicon carbide or quartz-class materials. These resist fluorine- and chlorine-based chemistries while keeping metallic and particulate contamination low.

  • High-purity bulk material to minimise metallic contamination transferred to the wafer edge.
  • Controlled erosion rate so the ring thins predictably and consistently across its service life.
  • Resistance to micro-cracking and spalling under thermal cycling and ion bombardment.
  • Surface finish tuned to limit polymer adhesion and particle release between wet-clean cycles.

Dimensional and electrical matching

The 298.1 datum diameter and T12.6D thickness profile are tightly toleranced because sheath geometry is extremely sensitive to ring height and inner-edge step. A ring that is even fractions of a millimetre out of profile shifts the edge field and degrades edge uniformity.

  • Inner-diameter step matched to the wafer and ESC so the sheath transitions smoothly at the wafer edge.
  • Flatness and parallelism held to keep the ring seated evenly and the field symmetric around the full perimeter.
  • Resistivity and dielectric properties matched so RF coupling at the edge reproduces the qualified baseline.
  • Concentric fit to the ESC carrier to avoid azimuthal (left-to-right) etch asymmetry.

Impact on tool performance and yield

Because the focus ring governs the electrical and thermal environment of the outermost annulus of the wafer, its condition maps directly onto edge-die yield and tool stability. A worn or mismatched ring is one of the most common root causes of edge-zone excursions in plasma etch.

  • Edge CD drift and tilted etch profiles in the outer dies as the ring erodes and the sheath collapses inward.
  • Loss of centre-to-edge etch rate uniformity, narrowing the usable process window.
  • Increased particle counts and arcing risk as the ring surface roughens and erodes.
  • Shifts in chamber matching, so nominally identical chambers drift apart and require re-qualification.
  • Reduced edge-die yield, the most expensive failure mode given the density of die at the wafer perimeter.

Common wear and failure modes

Erosion and thinning

The dominant wear mechanism is gradual sputter erosion of the ring surface and inner edge. As the ring thins, the sheath height at the wafer edge drops, ion tilt increases and edge CD walks away from target, the trigger for scheduled replacement before the ring reaches its erosion limit.

Cracking and chipping

Thermal cycling, mishandling during preventive maintenance or non-uniform seating can crack or chip brittle silicon and ceramic rings. Fractures create localised field distortion, become particle sources and can liberate fragments onto the chuck or wafer.

Polymer build-up and particle generation

Reactive by-products deposit on the ring as polymer film. If films flake during cycling or are not removed at wet clean, they release particles onto the wafer edge and can cause arcing or micro-masking, degrading both yield and defect performance.

Installation and replacement guidance

Focus ring replacement is a routine but precision preventive-maintenance task. Always follow the applicable Tokyo Electron service procedure and your fab’s PM specification; the steps below summarise good practice.

  • Vent the chamber, isolate RF and gas, and lock out the tool in accordance with site safety procedures before opening.
  • Open the chamber lid or transfer assembly and inspect the ESC, edge hardware and existing ring for erosion, cracks and debris.
  • Remove the worn ring carefully with clean, powder-free gloves and approved tooling, avoiding contact with the ESC ceramic surface.
  • Clean the seating area and verify it is free of particles, polymer flakes and prior-ring fragments.
  • Seat the new ES7099-166 ring concentrically, confirming it lies flat and fully seated with no rocking or gap.
  • Close the chamber, pump down, leak-check, and run season/conditioning cycles to stabilise the surface before production.
  • Verify edge CD, etch-rate uniformity and particle counts against the qualification baseline before releasing the chamber.

Spare parts strategy for TEL etch consumables

Focus rings are high-turnover consumables, so availability and consistency matter as much as unit cost. ESCT Fab Support supplies ES7099-166 as a form-, fit- and function-matched alternative to the OEM ring, helping fabs control consumable spend without compromising edge performance.

  • Second-source NEW parts that reduce dependence on single-supplier OEM lead times and pricing.
  • Profile and material matched to the original drawing to preserve qualified edge-uniformity behaviour.
  • Consistent lot-to-lot quality to support stable chamber matching across a fleet.
  • Planned 4-5 week lead time that supports scheduled PM and buffer-stock planning.
  • Cross-referencing against OEM P/N 2L10-252407-11 to simplify identification and ordering.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the 300 mm wafer at the edge of the etch chamber and extends the plasma sheath beyond the wafer perimeter. This keeps ion trajectories vertical and the field uniform across the outermost dies, so edge etch profiles and edge CD match the rest of the wafer.

Is this an original TEL OEM part?

No. ES7099-166 is supplied as a brand-new, second-source, OEM-compatible focus ring. It is manufactured to match TEL drawing reference 2L10-252407-11 to form, fit and function, but it is not an original Tokyo Electron branded part and carries no OEM affiliation.

How do I know when the ring needs replacing?

Rings are replaced on an RF-hours or wafer-count interval set by your PM specification, and sooner if edge CD, edge etch rate or particle counts drift, or if visible erosion, cracking or chipping is found during inspection. Always replace before the ring reaches its erosion limit.

Will a worn ring really affect yield?

Yes. As the ring erodes, the edge sheath collapses inward and ion incidence tilts, degrading the outermost dies first. Because die density is high at the wafer perimeter, edge-zone excursions caused by a worn ring are a disproportionately expensive yield loss.

What is the lead time and condition?

This part is supplied new from a second source with a typical lead time of 4-5 weeks. We recommend holding buffer stock aligned to your PM cadence so that scheduled ring changes are never gated by procurement.

How should the ring be handled and stored?

Handle only with clean, powder-free gloves and approved tooling, as silicon and ceramic rings are brittle and contamination-sensitive. Keep the part in its original protective packaging until installation, and avoid edge impacts that could chip the inner step or seating face.

Summary

The TEL focus ring 360-298.1-T12.6D (OEM P/N 2L10-252407-11), supplied by ESCT Fab Support as ES7099-166, is a precision plasma-confinement consumable for Tokyo Electron 300 mm etch chambers. It shapes the edge sheath, stabilises edge CD and etch uniformity, manages RF coupling at the wafer perimeter and protects underlying chamber hardware. Because it erodes in service, profile-accurate, material-matched replacement on a disciplined PM schedule drives edge-die yield and stable chamber matching. Offered as a new second-source part with a 4-5 week lead time, it lets fabs maintain edge performance while controlling consumable cost.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-252407-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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