SILICON FOCUS RING

PART DETAILS

0200-35623
SILICON FOCUS RING

OEM P/N: 

0200-35623

ESCT P/N: 

N/A

PART TYPE:

2nd Source NEW

OEM: 

TOSHIBA
MORE INFO

Silicon focus ring (OEM P/N 0200-35623), plasma-facing edge consumable for toshiba 300 mm etch systems

Toshiba OEM P/N 0200-35623, high-purity silicon focus ring for plasma etch chambers

The Silicon Focus Ring (Toshiba OEM P/N 0200-35623) is a high-purity, single-crystal or polysilicon annular consumable that surrounds the 300 mm wafer on the electrostatic chuck inside a plasma etch process chamber. It sits flush against the outer edge of the wafer, bridging the discontinuity between the silicon substrate and the surrounding chamber hardware so that the plasma sheath and electric field “see” a continuous silicon surface extending beyond the wafer perimeter. In doing so it extends the active process region outward, allowing the dies at the extreme edge of the wafer to be etched under conditions close to those experienced at the wafer centre.

Within a Toshiba-supplied plasma etch chamber, the focus ring is one of the most exposed and shortest-lived components in the consumable set. Because it is fabricated from silicon, the same material as the wafer, it participates directly in the etch chemistry and erodes over time, which is precisely why it is treated as a scheduled-replacement part rather than a permanent fixture. Its dimensional condition has a direct, measurable influence on edge etch rate, sidewall profile and critical-dimension uniformity across the outermost 10–20 mm of the wafer.

As device geometries have shrunk and edge-die yield has become economically critical on 300 mm wafers, the focus ring has moved from being a simple shielding component to a carefully engineered process-control element. Maintaining a fresh, dimensionally correct ring such as the 0200-35623 is therefore a routine part of keeping a plasma etch tool inside its process window.

Functional role of the silicon focus ring in toshiba etch platforms

The focus ring performs several interlocking functions, combining plasma shaping, electrical continuity and physical protection in a single annular part that frames the wafer on the lower electrode.

  • Extends the silicon surface radially beyond the wafer edge so that the plasma sheath remains uniform and edge dies experience near-centre etch conditions.
  • Shapes and confines the plasma sheath at the wafer periphery, helping to keep ion trajectories vertical so that etch profiles at the edge do not tilt or bow.
  • Provides a controlled, sacrificial silicon surface that absorbs ion bombardment and reactive species that would otherwise attack the chuck or surrounding chamber hardware.
  • Maintains a defined electrical and RF environment at the wafer edge, contributing to a consistent capacitive coupling path between the lower electrode and the plasma.
  • Protects the electrostatic chuck and the edge of the lower electrode assembly from direct plasma exposure, extending the service life of far more expensive hardware.
  • Establishes the correct vertical step height between the wafer surface and the ring, which governs how the sheath bends over the wafer edge.

Material and process performance

Because the focus ring is consumed by the same chemistry it helps to control, its material grade and surface condition determine both how long it lasts and how cleanly it erodes. High-purity silicon is selected specifically so that its erosion products are chemically compatible with the wafer process rather than a source of contamination.

High-purity silicon composition

The 0200-35623 is manufactured from high-purity silicon to keep metallic and particulate contamination to an absolute minimum during plasma exposure.

  • Low metallic-impurity content so that sputtered material does not introduce mobile-ion or heavy-metal contamination onto the wafer edge.
  • Controlled resistivity to provide a predictable electrical coupling that matches the surrounding silicon wafer it frames.
  • Tight thickness and flatness tolerances so the ring presents a repeatable step height to every wafer processed.
  • Consistent surface finish that erodes predictably and avoids localised micro-arcing or particle generation.

Behaviour under plasma and ion bombardment

In service the ring is continuously bombarded by energetic ions and exposed to reactive fluorine- or chlorine-based species, which gradually thin and recess its upper surface.

  • Predictable erosion rate that allows the ring’s life to be scheduled in RF hours or wafer count rather than discovered through yield loss.
  • Uniform recession across the annulus, preserving symmetry of the edge electric field as the ring wears.
  • Thermal stability under the cyclic heat load of repeated plasma strikes, minimising warp and stress cracking.
  • Compatibility with in-situ plasma cleans so the ring is not preferentially attacked between production wafers.

Impact on tool performance and yield

Few consumables have as direct a relationship to edge-die yield as the focus ring. As it erodes, the step height and the local field geometry change, and the etch result at the wafer edge drifts away from the centre, often the first warning sign that a ring is due for replacement.

  • Edge-to-centre critical-dimension uniformity, which degrades as the ring recesses and the sheath bends differently over the wafer edge.
  • Etch-profile control at the periphery, where a worn ring causes tilted or bowed sidewalls on the outermost dies.
  • Edge-die yield, which falls measurably once the ring is worn beyond its usable window.
  • Particle and defect performance, since an over-eroded or cracked ring becomes a contamination source.
  • Chamber-to-chamber matching, where mismatched ring condition undermines a fleet’s process consistency.
  • Mean time between cleans and unplanned downtime, both of which improve when rings are replaced on schedule with correctly specified parts.

Common wear and failure modes

As a sacrificial silicon part, the focus ring fails predictably through erosion but can also fail abruptly through mechanical or thermal damage. Recognising the dominant modes helps engineers set the right replacement interval.

Surface erosion and recession

The primary wear mode is gradual thinning of the upper surface under ion bombardment. As the ring recesses, the step height relative to the wafer increases, the sheath geometry shifts and edge etch results drift until the ring reaches its end-of-life thickness.

Cracking and chipping

Silicon is brittle, so thermal cycling, mishandling during a chamber wet-clean, or a slightly out-of-position seating can initiate cracks or edge chips. These not only alter the field locally but also shed particles that contaminate wafers and the chamber.

Contamination and deposition build-up

Polymer or by-product films can accumulate on the ring surface, and trapped particles or residue beneath the ring can break electrical contact or tilt the seating. Both conditions disturb the edge field and degrade particle performance well before the silicon itself is fully consumed.

Installation and replacement guidance

Focus-ring replacement is a routine preventive-maintenance task, but because the part is brittle and its seating is critical to edge performance, it should be carried out carefully and in line with Toshiba’s published maintenance procedure for the specific chamber.

  • Vent the chamber, isolate RF and gas supplies and allow the lower electrode assembly to cool to a safe handling temperature following site lockout procedures.
  • Remove the worn ring with clean, lint-free gloves, taking care not to scratch or disturb the electrostatic chuck surface beneath it.
  • Inspect and clean the seating surface, removing any deposits or particles that could prevent the new ring from sitting flat or making proper contact.
  • Confirm the replacement is the correct part for the chamber and inspect it for chips or cracks before fitting.
  • Seat the new ring squarely and concentrically about the wafer position, checking it is fully home with no rocking or gap.
  • Close the chamber, pump down, leak-check and run any required season or conditioning recipe before returning the tool to production.
  • Reset the ring-life counter and verify edge etch performance against a qualification wafer to confirm the chamber is back inside its process window.

Spare parts strategy for toshiba etch consumables

Because the focus ring is consumed on a predictable cycle, it is a natural candidate for planned stocking. ESCT Fab Support helps fabs keep these high-turnover edge consumables on the shelf so a worn ring never becomes the reason a chamber sits idle.

  • Second-source, new parts verified to the form, fit and function of Toshiba OEM P/N 0200-35623.
  • High-purity silicon construction selected to match the contamination and erosion behaviour expected of an edge consumable.
  • A lead time of 4–5 weeks, supporting planned replenishment of a part that is replaced on a regular preventive-maintenance cycle.
  • A cost-effective alternative to single-source OEM purchasing for a high-frequency consumable.
  • Support for consignment or buffer-stock arrangements that align ring deliveries with maintenance schedules.
  • Technical guidance to help match the correct ring to your chamber configuration and recipe.

Frequently asked questions

What does the silicon focus ring actually do?

It surrounds the wafer on the lower electrode and extends the silicon surface beyond the wafer edge, shaping the plasma sheath so that edge dies are etched under conditions similar to the wafer centre. It is sacrificial, eroding over time while protecting the chuck and maintaining edge etch uniformity.

Is this an original toshiba OEM part?

No. This is a second-source, new part supplied as an OEM-compatible equivalent to Toshiba P/N 0200-35623. It is not an original OEM-branded component, but it is manufactured and verified to match the original in form, fit and function.

How often should the focus ring be replaced?

Replacement intervals depend on your process chemistry, power and wafer throughput, so they are best defined in RF hours or wafer count specific to your recipe. The ring is a scheduled consumable; once edge critical-dimension uniformity or profile control begins to drift, the ring has usually reached its usable limit.

Why is the ring made from silicon rather than a ceramic?

Silicon matches the wafer material, so it presents the same surface chemistry and electrical behaviour to the plasma at the wafer edge, and its erosion products are compatible with the process. Some chambers use ceramic or quartz rings in adjacent positions, but a silicon focus ring is chosen where edge process matching and low contamination are the priority.

What happens if I run a worn or cracked ring?

An over-eroded ring shifts the edge field and degrades edge-die yield, while a cracked or chipped ring becomes a particle source that can contaminate wafers and the chamber. Running past the recommended end-of-life therefore risks both yield loss and additional cleaning downtime.

What is the lead time for this part?

The standard lead time is 4–5 weeks. Because the focus ring is a regularly replaced consumable, we recommend holding buffer stock or setting up a consignment arrangement so that scheduled maintenance is never delayed waiting on a ring.

Summary

The Silicon Focus Ring (Toshiba OEM P/N 0200-35623) is a high-purity, sacrificial edge consumable that frames the 300 mm wafer in a plasma etch chamber, shaping the plasma sheath and protecting the chuck while maintaining edge etch uniformity and profile control. Because it erodes predictably and has a direct influence on edge-die yield, it is a planned-replacement part best kept in buffer stock. ESCT Fab Support offers this ring as a second-source, new, OEM-compatible part with a 4–5 week lead time, helping fabs keep their Toshiba etch chambers inside their process window without single-source supply risk.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Toshiba part number 0200-35623. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Toshiba, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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