RING,FOCUS LAB 360-06-4

PART DETAILS

2L10-251497-11
RING,FOCUS LAB 360-06-4

OEM P/N: 

2L10-251497-11

ESCT P/N: 

ES7099-057

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring (OEM P/N 2L10-251497-11), edge-confinement consumable for Tokyo Electron 300 mm plasma etch systems

ESCT P/N ES7099-057, Tokyo Electron (TEL) focus ring, designation LAB 360-06-4, 2nd-source new

The TEL focus ring carrying OEM part number 2L10-251497-11 is an edge-process consumable used in Tokyo Electron 300 mm plasma etch process chambers. The ring is the annular component that surrounds the wafer once it is clamped to the electrostatic chuck, occupying the narrow band between the outer edge of the silicon substrate and the chamber’s confinement hardware. In a class of components that is small in mass yet disproportionately influential on results, the focus ring is one of the most consequential parts a fab buys repeatedly, because it sits directly in the path of the plasma sheath and is consumed by it.

Its job is to extend the plasma and the bias-driven sheath outward beyond the silicon, so that ions arriving at the wafer’s extreme edge see the same vertical trajectory and the same field shape as ions arriving at the centre. Without that extension, the sheath would curve sharply at the wafer boundary, tilting incoming ions and degrading the last few millimetres of usable area. The ring effectively makes the wafer behave as though it were larger than it is, presenting a continuous dielectric and electrical surface across the transition from substrate to chamber.

Because it is exposed to continuous ion bombardment and reactive chemistry, the focus ring erodes over time and is scheduled for periodic replacement. ESCT Fab Support supplies this ring (ES7099-057) as a 2nd-source new component built to the form, fit and function of the original, giving process and maintenance engineers a dependable consumable channel without the cost and lead-time pressure of single-source procurement.

Functional role of the focus ring in Tokyo Electron etch platforms

Within a TEL 300 mm etch chamber the focus ring performs several overlapping electrical and geometric functions, all aimed at making the wafer edge behave identically to the wafer centre while protecting the hardware beneath it.

  • Extends the plasma sheath radially outward beyond the silicon so that the electric field over the wafer edge remains as vertical as it is over the centre.
  • Stabilises ion-incidence angle at the wafer periphery, keeping etch features vertical instead of tilted in the outermost die ring.
  • Provides a sacrificial surface that absorbs ion bombardment and reactive-species attack in place of the chamber’s permanent components.
  • Helps confine the discharge in concert with the surrounding edge hardware, contributing to plasma density uniformity near the boundary.
  • Maintains a consistent dielectric and RF environment around the wafer, supporting a repeatable RF return path through the edge region.
  • Shields the electrostatic chuck edge and adjacent rings from direct erosion and deposition, extending the service life of higher-value hardware.

Material and process performance

Focus rings for this duty are made from materials chosen to interact predictably with the plasma chemistry and to erode in a controlled, gradual manner. The two performance dimensions that matter most are the material’s behaviour under bombardment and its dimensional and thermal stability across the process cycle.

Plasma and chemical resistance

The ring is engineered to withstand sustained ion bombardment and fluorine- or chlorine-bearing chemistries without flaking, cracking or generating excessive particulate. A clean, even erosion profile is preferable to a hard, brittle surface that spalls, because controlled wear keeps the edge field stable for longer and protects particle performance.

  • Resistance to sputter erosion under high-energy ion flux at the wafer edge.
  • Compatibility with the reactive gas chemistries used in dielectric and conductor etch steps.
  • Low particle generation as the surface recedes, protecting downstream defect counts.
  • Controlled, predictable wear rate that supports a stable replacement interval.

Dimensional and thermal stability

Edge process uniformity depends on the ring holding its critical dimensions (inner diameter, step height relative to the wafer plane and overall flatness) across thermal cycling. A ring that warps or whose seating face is uneven will shift the sheath geometry and skew edge results.

  • Tight inner-diameter and step-height tolerances to match the original sheath geometry.
  • Flat, true seating surface for consistent thermal and electrical contact with the chuck assembly.
  • Stable behaviour under repeated heating and cooling without distortion.
  • Consistent thickness so RF coupling at the edge remains repeatable chamber to chamber.

Impact on tool performance and yield

Because the focus ring governs the electrical and geometric environment at the wafer edge, its condition feeds directly into edge die yield and chamber matching. A worn or out-of-spec ring is one of the most common root causes of edge-only process drift.

  • Etch-rate and critical-dimension uniformity across the outer wafer radius, where a large fraction of die sit.
  • Feature-profile control at the edge, vertical sidewalls rather than tilted or bowed structures.
  • Particle and defect performance, which deteriorates as an aged ring sheds material.
  • Chamber-to-chamber matching, since a fleet of consistent rings keeps edge behaviour aligned across tools.
  • Process repeatability over the consumable’s life, with results drifting predictably toward the replacement point.

Common wear and failure modes

Progressive erosion and step-height loss

The dominant wear mode is gradual recession of the ring’s upper surface under ion bombardment. As the step height relative to the wafer falls, the sheath at the edge sags and ion trajectories begin to tilt, pulling edge etch rate and profile out of specification well before the ring physically fails.

Cracking, chipping and particle generation

Thermal cycling, mishandling during installation, or non-uniform erosion can lead to cracking or edge chipping. Once the surface integrity is compromised, the ring sheds particulate onto the wafer, driving defect excursions that may not be traced back to the edge immediately.

Seating, warp and deposition build-up

A ring that is improperly seated, slightly warped or carrying polymer build-up on its underside will not make uniform thermal and electrical contact. The result is asymmetric edge behaviour, localised hot spots and inconsistent RF return that show up as one-sided non-uniformity on the wafer map.

Installation and replacement guidance

Replacing a focus ring is a routine preventive-maintenance task, but small errors in cleanliness or seating translate directly into edge process problems. The following sequence reflects sound general practice; always follow the controlling TEL maintenance procedure for the specific chamber.

  • Place the tool in the correct maintenance state, vent the chamber and confirm it has cooled to a safe handling temperature.
  • Don clean gloves and use the approved handling method; treat the ring as a particle-critical part and avoid skin contact with process surfaces.
  • Remove the worn ring, then inspect and clean the seating surface, chuck edge and adjacent hardware, removing any polymer or debris.
  • Inspect the new ring for shipping damage, chips or contamination before fitting.
  • Seat the new ring squarely in its locating features, verifying full, even contact with no rocking or gaps.
  • Reassemble the chamber, pump down and run the prescribed leak-check, season or conditioning recipe.
  • Qualify the chamber with edge-sensitive monitor wafers and reset the consumable life counter for the new ring.

Spare parts strategy for Tokyo Electron etch consumables

Focus rings are high-frequency consumables, so the way a fab sources them has a direct effect on cost of ownership and tool availability. ESCT Fab Support helps engineering and procurement teams keep these edge parts flowing reliably.

  • 2nd-source new parts verified to the original form, fit and function, reducing dependence on a single supply channel.
  • Clear cross-referencing between OEM P/N 2L10-251497-11 and ESCT P/N ES7099-057 for fast, accurate ordering.
  • A typical lead time of 4-5 weeks, supporting planned preventive-maintenance scheduling and buffer-stock strategies.
  • Cost-competitive consumable supply that helps lower overall chamber cost of ownership.
  • Consistent part configuration that supports chamber-to-chamber matching across a tool fleet.
  • Knowledgeable support to help confirm applicability before you commit an order.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the wafer and extends the plasma sheath outward beyond the silicon edge, keeping ion trajectories vertical and the electric field uniform right out to the wafer boundary. In doing so it preserves etch uniformity and feature profile in the outermost die and protects the hardware beneath it from direct plasma attack.

Is this an original OEM part?

No. This ring (ES7099-057) is supplied as a 2nd-source new part, manufactured to match the form, fit and function of the original TEL component referenced by OEM P/N 2L10-251497-11. It is not an original OEM part and is not represented as one; it is offered as a compatible alternative.

How do I know when the ring needs replacing?

Most fabs replace focus rings on a consumable-life schedule based on accumulated RF hours or wafer count, supported by edge-sensitive process monitoring. Drifting edge etch rate, edge critical-dimension shift, profile tilt at the wafer periphery or rising edge particle counts are all signs the ring has eroded past its useful window.

What is the lead time for ES7099-057?

The typical lead time is 4-5 weeks. Because focus rings are consumed continuously, we recommend planning replenishment against your preventive-maintenance cadence and holding appropriate buffer stock so that scheduled maintenance is never delayed waiting on parts.

Will a 2nd-source ring affect my process or chamber matching?

Because the ring is built to the original form, fit and function, including critical inner diameter, step height and flatness, it is intended to reproduce the same edge sheath behaviour as the part it replaces. As with any new consumable, qualify it on monitor wafers during your normal post-maintenance procedure before returning the chamber to production.

How should the ring be handled and stored?

Treat it as a particle-critical, plasma-facing part. Keep it in its protective packaging until installation, handle it with clean gloves, avoid contact with the process surfaces and inspect it for chips or contamination before fitting. Store it in a clean, dry environment away from sources of mechanical shock.

Summary

The TEL focus ring (OEM P/N 2L10-251497-11, ESCT P/N ES7099-057) is a plasma-facing edge consumable for Tokyo Electron 300 mm etch chambers that extends and shapes the plasma sheath at the wafer boundary. By keeping ion trajectories vertical and the edge field uniform, it directly governs edge etch uniformity, feature profile and particle performance, while shielding the chuck and adjacent hardware. It wears progressively under bombardment and is replaced on a scheduled basis, making reliable, cost-effective sourcing a real contributor to tool availability and cost of ownership. ESCT Fab Support supplies it as a 2nd-source new part with a typical 4-5 week lead time and clear OEM cross-referencing.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-251497-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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