RING,F-8S0-SI-260-3.4A

PART DETAILS

1D10-350647-11
RING,F-8S0-SI-260-3.4A

OEM P/N: 

1D10-350647-11

ESCT P/N: 

ES7099-174

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Silicon focus ring (OEM P/N 1D10-350647-11), edge-confinement consumable for TEL 300 mm plasma etch systems

ESCT Fab Support P/N ES7099-174, TEL OEM P/N 1D10-350647-11, RING, F-8S0-SI-260-3.4A

The part designated RING, F-8S0-SI-260-3.4A is a silicon focus ring used in Tokyo Electron (TEL) 300 mm plasma etch process chambers. The internal nomenclature decodes neatly to its function: the leading “F” identifies it as a focus (edge) ring, “SI” confirms the bulk material is high-purity silicon, and “260” indicates the nominal dimensional class of the annular profile, with “3.4A” denoting the specific thickness and revision variant qualified for the host chamber. It is a circular, plate-like consumable that encircles the 300 mm wafer at the very edge of the electrostatic chuck, sitting flush against the process kit so that the plasma sees a continuous silicon surface from the wafer edge outward.

In a TEL capacitively coupled etch chamber, the region within a few millimetres of the wafer edge is where uniformity is hardest to control. The wafer edge is a natural discontinuity in the RF field, the gas flow and the temperature profile, and without a sacrificial ring of the same material the plasma sheath would terminate abruptly, distorting ion trajectories and starving or over-etching the outermost dies. The silicon focus ring extends the wafer plane outward, presenting matched electrical and chemical properties to the plasma so that the sheath bends predictably over the last few millimetres of usable silicon.

Because it is directly in the path of ion bombardment and reactive fluorine or chlorine chemistries, the focus ring is a defined-life consumable. It erodes by design, protecting the more expensive chuck and electrode assemblies beneath it, and it is one of the most frequently exchanged items in any TEL etch preventive maintenance schedule. Its condition has an outsized effect on edge yield, which is why fabs hold it as a controlled spare.

Functional role of the focus ring in TEL etch platforms

The silicon focus ring performs several interlocking functions simultaneously, all of which depend on its material being electrically and chemically near-identical to the wafer it surrounds:

  • Extends the conductive wafer plane radially outward so the plasma sheath remains flat and parallel across the wafer edge, keeping ion incidence near-vertical on the outermost dies.
  • Confines and shapes the plasma at the chamber periphery, defining the radial boundary of the active etch zone and reducing field fringing.
  • Provides a controlled RF return and coupling surface at the wafer edge, helping stabilise the local sheath voltage and ion energy distribution.
  • Acts as a matched silicon sacrificial surface so that any sputtered or chemically liberated species are silicon, not a foreign material that would contaminate the wafer.
  • Sets the correct vertical step and gap geometry relative to the wafer surface, tuning edge etch rate and profile angle on the boundary dies.
  • Shields the underlying electrostatic chuck, edge seal and process kit from direct ion bombardment, extending the service life of those higher-value assemblies.

Material and process performance

Silicon purity and plasma compatibility

The ring is machined from high-purity silicon, typically with tightly controlled resistivity and very low metallic contamination, so that as it erodes it cannot introduce yield-killing species onto the wafer. Matching the ring material to the wafer also matches its etch-by-product chemistry, keeping the gas-phase composition near the edge consistent with the wafer centre.

  • High-purity silicon bulk with controlled resistivity to support stable RF coupling and predictable sheath behaviour.
  • Low trace-metal content to minimise the risk of mobile-ion or metallic contamination as the surface is consumed.
  • Chemical compatibility with fluorine- and chlorine-based etch chemistries used across TEL dielectric and conductor etch recipes.

Dimensional and surface control

Edge uniformity is exquisitely sensitive to the ring’s thickness, inner-diameter step and flatness, so the “260” profile class and “3.4A” thickness variant must be held to the qualified geometry. A focus ring that is even slightly out of specification shifts the sheath and degrades the edge-exclusion zone.

  • Tightly toleranced inner and outer diameters and ring thickness to preserve the qualified wafer-to-ring step.
  • Controlled flatness and parallelism so the ring seats evenly and presents a uniform surface to the plasma.
  • Consistent surface finish to give repeatable erosion behaviour and predictable consumable life across replacements.

Impact on tool performance and yield

Because the focus ring governs the electrical and chemical environment at the wafer edge, its state translates directly into measurable device and tool metrics. A worn, cracked or mismatched ring produces effects that propagate from the edge inward:

  • Loss of edge etch-rate and critical-dimension uniformity, shrinking the usable area of the wafer and reducing die yield on the outer rows.
  • Tilted or bowed etch profiles on the boundary dies as the sheath distorts over an eroded ring.
  • Rising particle counts as silicon flakes or erosion debris are liberated, driving defectivity excursions.
  • Shifting RF coupling and impedance at the edge, which can move match-network settings and reduce process repeatability run to run.
  • Shortened life of the underlying chuck and process kit if the ring is allowed to erode through and expose those parts.
  • Increased unscheduled downtime and re-qualification effort when edge drift forces an out-of-cycle chamber clean.

Common wear and failure modes

Erosion and thinning

The dominant wear mechanism is gradual erosion of the silicon surface under continuous ion bombardment and chemical attack. As the ring thins and its inner edge recedes, the wafer-to-ring step changes, the sheath geometry drifts, and edge uniformity degrades until the ring reaches its end-of-life thickness and must be replaced.

Cracking and fracture

Silicon is brittle, so thermal cycling, mechanical handling and uneven seating can initiate micro-cracks that propagate into full fractures. A cracked ring is both a particle source and an electrical discontinuity, and any visible chip, hairline crack or spalling is grounds for immediate removal from service.

Contamination and surface roughening

Polymer deposition, by-product build-up and localised arcing can roughen or contaminate the ring surface, changing its erosion rate and creating localised hot spots. This produces asymmetric edge performance and can seed defects long before the ring is dimensionally worn out.

Installation and replacement guidance

Focus-ring replacement is a routine but exacting preventive-maintenance task. Always follow the TEL chamber service procedure and your site’s safety and contamination-control protocols; the steps below summarise good practice:

  • Vent the chamber, lock out RF and gas supplies, and allow the process kit to cool to a safe handling temperature.
  • Wear clean-room gloves and use a dedicated handling tool or vacuum wand; never touch the silicon surface with bare skin, and keep the ring in its protective packaging until the moment of fitting.
  • Remove the worn ring carefully, then inspect and clean the seating surface, edge seal and surrounding process kit, checking for residue, debris or damage.
  • Verify the replacement is the correct profile and thickness variant for the chamber by confirming the ESCT and TEL part numbers before fitting.
  • Seat the new ring evenly and concentrically so it lies flat with no rocking, and the wafer-to-ring step matches the qualified geometry.
  • Reassemble the chamber, pump down, perform leak and seasoning runs, then re-qualify edge uniformity and particle performance before returning the tool to production.
  • Record the installation date and run-count baseline so the ring can be tracked against its expected consumable life.

Spare parts strategy for TEL etch consumables

Focus rings are high-turnover consumables, so availability and consistency matter as much as the part itself. Sourcing this ring through ESCT Fab Support gives fabs a practical alternative to single-channel OEM supply:

  • Cross-referenced to TEL OEM P/N 1D10-350647-11 under ESCT P/N ES7099-174 for clear, traceable ordering.
  • Supplied as a 2nd-source new part verified to form, fit and function for the qualified chamber.
  • A reliable lead time of 4-5 weeks supports planned PM cycles and buffer-stock replenishment.
  • Competitive cost of ownership on a frequently replaced consumable, easing pressure on maintenance budgets.
  • Consistent material and dimensional control to keep erosion behaviour and edge performance repeatable across replacements.
  • Application support to confirm fit against your specific TEL chamber configuration before you order.

Frequently asked questions

What does this part do in a TEL etch chamber?

It is a silicon focus ring that encircles the 300 mm wafer at the edge of the chuck. It extends the wafer plane outward, shapes and confines the plasma sheath at the wafer edge, and provides a matched silicon sacrificial surface so the outermost dies etch uniformly and cleanly.

Is this an original TEL OEM part?

No. This is not an original OEM part. It is supplied as a 2nd-source new, OEM-compatible focus ring cross-referenced to TEL OEM P/N 1D10-350647-11 and verified to match the original in form, fit and function.

How often does a focus ring need replacing?

It is a defined-life consumable, so replacement interval depends on the chemistry, power and run-time of your process. Most fabs track it by RF hours or wafer count and replace it on a fixed PM cycle, or sooner if edge uniformity or particle data drift.

How do I know when the ring is worn out?

Watch for rising edge non-uniformity, tilted profiles on boundary dies, increasing particle counts, or any visible thinning, cracking or surface roughening on inspection. Reaching the end-of-life thickness or any crack should trigger immediate replacement.

Why must the material be high-purity silicon?

Matching the ring to the wafer keeps the electrical coupling, etch chemistry and erosion by-products consistent across the wafer edge. High purity means that as the ring is consumed it does not release metallic or mobile-ion contamination that would degrade device yield.

What is the lead time and how do I order?

The typical lead time is 4-5 weeks. Order using ESCT P/N ES7099-174, referencing TEL OEM P/N 1D10-350647-11, and our team can confirm compatibility with your specific TEL etch chamber configuration before the order is placed.

Summary

The silicon focus ring RING, F-8S0-SI-260-3.4A (TEL OEM P/N 1D10-350647-11, ESCT P/N ES7099-174) is a critical edge-confinement consumable in TEL 300 mm plasma etch chambers. By extending the wafer plane, shaping the plasma sheath and providing a matched silicon sacrificial surface, it protects edge etch uniformity, particle performance and the life of the underlying chuck. As a high-turnover, defined-life part, it is best held as a controlled spare; ESCT Fab Support offers it as a 2nd-source new component with reliable availability and a 4-5 week lead time to keep your TEL etch tools running to specification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 1D10-350647-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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