RING,F-8SO-SI-260-3.4A(325-22.5)

PART DETAILS

1D10-350647-M3
RING,F-8SO-SI-260-3.4A(325-22.5)

OEM P/N: 

1D10-350647-M3

ESCT P/N: 

ES7099-195

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL silicon focus ring, RING, F-8SO-SI-260-3.4A (325-22.5) (OEM P/N 1D10-350647-M3)

2nd Source NEW OEM-compatible silicon edge/focus ring, ESCT P/N ES7099-195

The RING, F-8SO-SI-260-3.4A (325-22.5), carrying Tokyo Electron (TEL) OEM part number 1D10-350647-M3, is a silicon focus ring used in TEL 300 mm plasma etch process chambers. As its designation indicates, this is a machined silicon (SI) annular consumable that sits at the perimeter of the electrostatic chuck, surrounding the production wafer. The numeric fields in the name describe its physical geometry: a nominal outer diameter in the 260 mm class, a thickness on the order of 3.4 mm in the active zone, and a finished diameter envelope in the 325 mm range, all consistent with an edge ring designed to ring a 300 mm wafer.

In a capacitively coupled or inductively coupled plasma etch chamber, the focus ring is one of the most influential consumables for edge yield. It is consumed continuously during processing, and its erosion profile directly maps onto wafer edge etch results. Because it sits in the most aggressive part of the plasma sheath and conducts RF return current, the material grade, dimensional accuracy and surface finish of this ring are not cosmetic details, they are process-critical parameters.

ESCT Fab Support supplies this ring under part number ES7099-195 as a 2nd Source NEW component. It is manufactured to be dimensionally and functionally compatible with the TEL original, offering fabs a qualified alternative to single-source OEM procurement while maintaining the silicon grade and tolerances the application demands.

Functional role in the TEL etch chamber

The focus ring extends the wafer surface electrically and topographically. Without it, the plasma sheath would bend sharply at the wafer edge, distorting the trajectory of incoming ions and ruining etch uniformity in the outermost dies. By presenting a continuous silicon surface beyond the wafer perimeter, this ring keeps the sheath flat and the ion flux vertical across the full 300 mm field. Its specific functions include the following:

  • Extending the plasma sheath beyond the wafer edge so that ion incidence stays vertical and edge-die etch profiles remain symmetric.
  • Confining and shaping the plasma above the chuck, helping define where the discharge terminates radially.
  • Providing a controlled RF return path so that current distribution around the wafer perimeter remains uniform.
  • Protecting the underlying electrostatic chuck and ceramic hardware from direct ion bombardment and erosion.
  • Acting as a sacrificial silicon surface that erodes preferentially so that more expensive chamber parts are spared.
  • Stabilising edge electrical fields to limit notching, tilting and critical dimension drift at the wafer’s outermost radius.

Material and process performance

Silicon grade and purity

The “SI” identifier in the part name denotes a machined silicon ring rather than a quartz, silicon carbide or ceramic variant. Etch-grade silicon is chosen because it erodes in a predictable, chemically benign way and because it does not introduce metallic or foreign-species contamination into the process. Key material characteristics for this ring include:

  • High-purity silicon to minimise metallic contamination and defect-related yield loss.
  • Controlled resistivity so the ring behaves consistently as an RF return surface.
  • A homogeneous bulk that erodes uniformly, avoiding localised pitting that would distort the sheath.
  • Chemical compatibility with fluorine- and chlorine-based etch chemistries common in TEL etch recipes.

Dimensional accuracy and surface finish

Because the ring sits within a fraction of a millimetre of the wafer edge, its machined tolerances and flatness govern how cleanly the sheath transitions from wafer to ring. A precise inner diameter, a controlled step height relative to the wafer surface and a consistent thickness in the ~3.4 mm active band both matter. Important geometric and finish factors include:

  • Tight inner-diameter tolerance to maintain the designed gap between wafer edge and ring.
  • Flatness and parallelism for full, even seating on the chuck or ring support.
  • A controlled surface finish that limits particle shedding and supports repeatable erosion.
  • Consistent thickness so initial sheath height matches the qualified process baseline.

Impact on tool performance and yield

A focus ring in good condition is effectively invisible to the process engineer because edge results stay within specification. As it wears, however, its influence becomes one of the leading causes of edge-die loss and recipe drift. The condition of this ring affects:

  • Edge etch uniformity and the radial critical-dimension profile across the wafer.
  • Edge-die yield, which is sensitive to ion tilt and sheath collapse as the ring thins.
  • Particle performance, since an eroded or cracked ring generates defect-causing debris.
  • Process repeatability between chambers and the ease of matching tools in a fleet.
  • Mean time between cleans and the frequency of unscheduled wet-clean interventions.

Common wear and failure modes

Erosion and thickness loss

The dominant wear mechanism is steady plasma and ion erosion that thins the ring over its service life. As the active band loses height, the sheath above the ring drops relative to the wafer, ion trajectories at the edge begin to tilt inward, and edge-die critical dimensions drift out of specification. This is a gradual, predictable process, which is why fabs track RF hours or wafer counts and replace the ring proactively before edge yield degrades.

Cracking and thermal stress

Silicon is hard but brittle, so thermal cycling, RF stress and mechanical handling can initiate micro-cracks that propagate into full fractures. A cracked ring not only changes the local electric field but can also shed large particles onto the wafer, causing immediate defect excursions. Mishandling during installation, over-torquing fasteners, point loading, or dropping the part, is a frequent root cause and is entirely avoidable with careful technique.

Surface roughening and particle generation

Over time the exposed surface roughens as preferential etching and polymer build-up develop. Roughened or flaking surfaces become particle sources and can disturb the local plasma. When in-line particle monitors or wafer defect maps show a rising edge signature, the focus ring is one of the first consumables to inspect and replace as part of preventive maintenance.

Installation and replacement guidance

Focus ring replacement is a routine but precision-sensitive preventive-maintenance task. Always follow the equipment maker’s documented procedure and your fab’s safety protocols; the steps below are a general framework for a TEL etch chamber ring change:

  • Place the chamber in a safe maintenance state: vent to atmosphere, confirm RF and gas isolation, and allow hardware to cool.
  • Work in clean conditions with appropriate gloves and lint-free tooling to avoid contaminating the new silicon ring.
  • Remove the worn ring carefully, noting its orientation and seating, and inspect the chuck and ring support for residue, erosion or damage.
  • Clean the seating surface so the new ring sits flat with no trapped particles that could cause cracking or poor RF contact.
  • Inspect the new ES7099-195 ring for chips or cracks, then place it squarely in its location without sliding or point loading the silicon.
  • Confirm correct seating and any required clearance to the wafer position, and torque fasteners only to specification if applicable.
  • Pump down, leak check, run any required season or conditioning recipe, and re-qualify edge uniformity before returning the tool to production.

Spare parts strategy for TEL etch consumables

Because the focus ring is a high-frequency consumable, maintaining the right stock buffer prevents unplanned downtime and protects edge yield. With a 4–5 week lead time on this part, so plan ahead. A sound strategy includes:

  • Holding safety stock sized to consumption rate so a PM is never delayed waiting on a ring.
  • Tracking RF hours or wafer counts per chamber to forecast replacement intervals accurately.
  • Qualifying a 2nd-source option such as ES7099-195 to reduce single-supplier dependency and procurement risk.
  • Ordering against the 4–5 week lead time so replenishment aligns with maintenance schedules.
  • Recording ring serial or lot information against chamber performance to support fleet matching and root-cause analysis.

Frequently asked questions

What does this ring do in the chamber?

It is a silicon focus ring that surrounds the 300 mm wafer, extending the plasma sheath beyond the wafer edge to keep ion incidence vertical. This preserves edge etch uniformity, helps confine the plasma, provides an RF return path and protects the electrostatic chuck from erosion.

Is this an original TEL OEM part?

No. This is a 2nd Source NEW, OEM-compatible component supplied under ESCT part number ES7099-195. It is built to be dimensionally and functionally equivalent to TEL OEM P/N 1D10-350647-M3, but it is not an original Tokyo Electron part and is not sold as one. Tokyo Electron and TEL references are used only to identify compatibility.

What material is it made from?

It is machined from high-purity etch-grade silicon, as indicated by the “SI” field in the part name. Silicon is selected for predictable erosion, low contamination and compatibility with the fluorine- and chlorine-based chemistries used in plasma etch processing.

How do I know when it needs replacing?

Replacement is typically driven by accumulated RF hours or wafer count, by erosion-related thickness loss that pushes edge critical dimensions out of specification, or by a rising edge particle or defect signature. Visible cracking, chipping or heavy surface roughening calls for immediate replacement.

Will it affect my edge yield and particle performance?

Yes. The condition of the focus ring is one of the strongest influences on edge-die etch uniformity and on particle counts at the wafer perimeter. Fitting a correctly dimensioned, defect-free ring and re-qualifying edge uniformity after installation are key to maintaining yield.

What is the lead time for this part?

The current lead time for ES7099-195 is 4–5 weeks. Because the focus ring is a recurring consumable, we recommend ordering against this lead time and holding appropriate safety stock so that scheduled maintenance is never delayed.

Summary

The RING, F-8SO-SI-260-3.4A (325-22.5) (TEL OEM P/N 1D10-350647-M3, ESCT P/N ES7099-195) is a high-purity silicon focus ring for TEL 300 mm plasma etch chambers. It governs edge etch uniformity, plasma confinement, RF return paths and particle performance, and is a regularly consumed sacrificial part subject to erosion, cracking and surface roughening. Supplied by ESCT Fab Support as a 2nd Source NEW, OEM-compatible component with a 4–5 week lead time, it gives fabs a qualified alternative to single-source procurement while protecting edge yield and tool availability.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 1D10-350647-M3. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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