RING, F-8S0-SI-260-4A

PART DETAILS

1D10-350650-11
RING, F-8S0-SI-260-4A

OEM P/N: 

1D10-350650-11

ESCT P/N: 

ES7099-172

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Silicon focus ring F-8S0-SI-260-4A (OEM P/N 1D10-350650-11), plasma-facing edge ring for TEL 300 mm etch systems

ESCT P/N ES7099-172, 2nd source NEW silicon edge consumable for Tokyo Electron plasma etch chambers

The F-8S0-SI-260-4A is a silicon focus ring used in Tokyo Electron (TEL) 300 mm plasma etch process chambers. The “SI” designation in the part name identifies the body material as high-purity silicon, and the “260” dimension code reflects the ring geometry sized to surround a 300 mm wafer at the wafer edge. As a focus ring, it encircles the wafer on the lower electrode (electrostatic chuck) assembly and forms the immediate plasma-facing boundary at the outer perimeter of the wafer, where edge etch behaviour is most difficult to control.

In a capacitively coupled etch chamber, the focus ring is one of the most consequential consumables in the entire process kit. It sits in the high-flux region directly exposed to reactive plasma species and energetic ion bombardment, and it works as both an electrical and a physical extension of the wafer. Because silicon shares the dielectric and conductive characteristics of the wafer itself, a silicon focus ring extends the RF field and plasma sheath outward past the silicon edge, so the last few millimetres of die land area see an etch environment close to that experienced at the wafer centre.

The F-8S0-SI-260-4A matters because edge die are real, revenue-bearing product. A worn, eroded or mismatched focus ring is one of the most common root causes of edge-of-wafer critical dimension drift, tilted etch profiles in the outer zone, and edge particle excursions. Maintaining this ring as a controlled, scheduled consumable is fundamental to holding wafer-to-wafer and ring-life repeatability on TEL etch platforms.

Functional role of the silicon focus ring in TEL plasma etch platforms

The focus ring performs several simultaneous functions at the wafer edge, electrical, plasma-physical and mechanical, all of which influence edge process results on TEL etch chambers:

  • Extends the plasma sheath and RF electric field radially outward beyond the wafer edge so the ion-acceleration field stays vertical across the outermost die.
  • Confines and shapes the edge plasma to suppress radial gradients in ion flux and etch rate between the wafer centre and the wafer perimeter.
  • Provides a sacrificial silicon surface that absorbs ion bombardment and erodes in place of chamber hardware, protecting the chuck and surrounding components.
  • Maintains a controlled gap and surface continuity around the wafer so process gases and etch by-products flow uniformly past the edge into the pumping path.
  • Acts as a same-material (silicon) boundary that keeps localised chemistry consistent and avoids introducing foreign etch by-products at the wafer edge.
  • Establishes a repeatable mechanical datum around the wafer pocket so the wafer is consistently positioned relative to the plasma each cycle.

Material and process performance

Silicon purity and plasma compatibility

The F-8S0-SI-260-4A is manufactured from high-purity silicon to match the etch and sputter response of the product wafer. High-purity silicon erodes predictably under fluorine- and oxygen-bearing plasmas and does not introduce metallic or unwanted dielectric contamination into the chamber. Because the ring shares the wafer’s material behaviour, the plasma sheath transitions smoothly from wafer to ring, which is the property that protects edge-die etch uniformity.

  • High-purity silicon construction minimises metallic-ion and particulate contamination of the wafer edge.
  • Predictable, uniform erosion supports stable etch performance across the consumable’s qualified life.
  • Material-matched response keeps the sheath profile continuous from the wafer onto the ring.

Dimensional and surface control

Focus-ring performance depends as much on geometry as on material. Inner diameter, ring height relative to the wafer plane, step profile and flatness all govern how the sheath bends at the edge. The F-8S0-SI-260-4A is produced to the form, fit and dimensional envelope of the OEM ring so that sheath shaping, the wafer-to-ring gap and seating against the chuck reproduce the original edge process window.

  • Controlled inner diameter and step profile set the wafer-to-ring gap and edge sheath shape.
  • Flatness and surface finish give repeatable seating and consistent RF coupling to the lower electrode.
  • Tight thickness control preserves the height relationship between wafer and ring top surface.

Impact on tool performance and yield

Because the focus ring directly conditions the edge plasma, its state propagates straight into wafer-level results and fab economics:

  • Edge critical-dimension uniformity and outer-zone etch rate depend on ring height and integrity.
  • Etch profile tilt and feature bowing at the wafer edge increase as the ring erodes and the sheath collapses inward.
  • Edge-die yield falls when the worn ring lets the outer dies drift out of specification.
  • Particle defectivity rises as the silicon surface roughens, micro-cracks or flakes near end of life.
  • Chamber matching and tool-to-tool repeatability degrade when ring condition is not tracked against RF-hours.
  • Unplanned ring-driven excursions force scrap, rework and reactive chamber downtime.

Common wear and failure modes

Erosion and height loss

The dominant wear mechanism is steady consumption of the silicon surface by ion bombardment and chemical etch. As the ring thins, its top surface drops below the wafer plane, the edge sheath bends inward and ion trajectories tilt, degrading edge profile control. Height loss is the primary parameter against which focus-ring life is qualified and replacement is scheduled.

Cracking and thermal fatigue

Repeated RF on/off cycling and thermal gradients stress the silicon, which is hard but brittle. Over many cycles, micro-cracks can initiate at the inner edge or at seating contact points and propagate, potentially leading to chipping or fracture. A cracked ring is an immediate particle and arcing risk and must be removed from service rather than run to a height limit.

Surface roughening, deposition and particle generation

Toward end of life the silicon surface roughens and may accumulate redeposited polymer and etch by-products. These films can flake and shed particles onto the wafer edge, and a rough or contaminated surface alters local chemistry and RF return behaviour. Roughening and deposition are leading drivers of edge defectivity excursions and trigger preventive replacement and wet-clean intervals.

Installation and replacement guidance

Focus-ring replacement is a routine but contamination-sensitive preventive maintenance task. Follow the TEL chamber service procedure and your fab’s PM specification; the sequence below summarises good practice:

  • Vent the chamber, lock out RF and gas, and allow the electrode assembly to cool to a safe handling temperature per the tool procedure.
  • Open the chamber, inspect the worn ring for cracks or flaking, and carefully lift it clear of the electrostatic chuck without scratching the chuck surface.
  • Clean the seating area and verify the chuck top, sealing surfaces and surrounding kit are free of particles and redeposited residue.
  • Unpack the new F-8S0-SI-260-4A in a clean environment, handle it with clean gloves or vacuum tooling, and inspect for shipping damage or edge chips.
  • Seat the ring concentrically into its pocket, confirming it lies flat and fully home with the correct height relationship to the wafer plane.
  • Reassemble the chamber, pump down, leak-check, and run season/conditioning and chamber-match recipes per the process spec.
  • Reset the consumable’s RF-hour counter, qualify with monitor wafers, and release the chamber once edge metrology is in specification.

Spare parts strategy for TEL etch consumables

Silicon focus rings are scheduled consumables, so the supply strategy should treat them as a planned, recurring spend rather than an emergency purchase. ESCT Fab Support supplies the F-8S0-SI-260-4A (ESCT P/N ES7099-172) as a qualified second-source alternative to keep TEL etch chambers running with predictable cost and availability:

  • Second-source NEW silicon rings verified to the form, fit and function of OEM P/N 1D10-350650-11.
  • A cost-competitive alternative to single-source OEM procurement for a high-frequency consumable.
  • Supports buffer-stock and Kanban planning so PM replacements are never gated by lead time.
  • Indicative lead time of 4-5 weeks supports forward scheduling against RF-hour-based PM cycles.
  • Cross-referenced to ESCT P/N ES7099-172 for clean reordering and inventory traceability.
  • Backed by ESCT application support for TEL 300 mm plasma etch spare and consumable parts.

Frequently asked questions

What is the F-8S0-SI-260-4A and what does it do?

It is a high-purity silicon focus ring for TEL 300 mm plasma etch chambers. It encircles the wafer on the lower electrode and shapes the edge plasma sheath so that the outermost die are etched with the same vertical ion behaviour and uniformity as the wafer centre, protecting edge critical dimensions and profile.

Is this an original OEM part?

No. This is not an original Tokyo Electron part. It is supplied as a second-source, brand-new OEM-compatible silicon focus ring that is verified to the form, fit and function of OEM P/N 1D10-350650-11 and cross-referenced under ESCT P/N ES7099-172.

How do I know when the focus ring needs replacing?

Replacement is normally scheduled against accumulated RF hours and measured height loss, with replacement triggered when the ring reaches its qualified erosion limit or when edge metrology drifts. Any visible cracking, chipping, heavy roughening or flaking warrants immediate removal regardless of remaining height.

Why does a worn focus ring affect yield?

As the ring erodes and drops below the wafer plane, the edge sheath bends inward and ion trajectories tilt, causing edge profile tilt and critical-dimension drift on the outer die. A degraded surface also raises particle defectivity, so worn rings directly reduce edge-die yield.

What is the lead time and how should I stock it?

Indicative lead time is 4-5 weeks. Because the focus ring is a recurring consumable, it is best managed with buffer stock sized to your PM frequency and chamber count so that scheduled replacements are never delayed by procurement lead time.

Will it match my existing chamber process?

The ring is produced to the OEM dimensional envelope and high-purity silicon specification so that sheath shaping, wafer-to-ring gap and seating reproduce the original edge process window. As with any consumable change, qualify the first installation with your standard monitor wafers and chamber-match recipes before full release.

Summary

The F-8S0-SI-260-4A is a high-purity silicon focus ring for Tokyo Electron 300 mm plasma etch chambers, sitting at the wafer edge on the lower electrode where it shapes the plasma sheath, protects edge etch uniformity and acts as a sacrificial, same-material boundary. As a scheduled consumable subject to erosion, cracking and surface degradation, it should be tracked against RF hours and replaced on a planned basis to hold edge-die yield and chamber matching. Supplied by ESCT Fab Support as a second-source NEW part under ESCT P/N ES7099-172, verified to OEM P/N 1D10-350650-11, with an indicative 4-5 week lead time, it gives fabs a cost-effective, reliably available alternative for one of the most performance-critical consumables in the etch chamber.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 1D10-350650-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

REQUEST A QUOTE

Fill out the form below to request a quote for the part/s you require, making sure to include the OEM part number.

If the part you are looking for is not listed, get in touch and we will try to source it for you through our wide network of partners and suppliers.