RING,FOCUS N (MTBWC250)

PART DETAILS

1D10-350680-11
RING,FOCUS N (MTBWC250)

OEM P/N: 

1D10-350680-11

ESCT P/N: 

ES7099-170

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Focus ring N (OEM P/N 1D10-350680-11), edge-uniformity focus ring for TEL 300 mm plasma etch systems

ESCT Fab Support P/N ES7099-170 | TEL-compatible chamber consumable (MTBWC250)

The Focus Ring N is a plasma-facing consumable that encircles the 300 mm wafer inside a Tokyo Electron (TEL) plasma etch process chamber. Seated on the lower electrode (cathode) assembly directly outboard of the electrostatic chuck, it extends the conductive and dielectric environment of the wafer surface beyond the wafer edge so that the plasma sheath does not collapse or distort at the substrate perimeter. In doing so, the ring transforms what would otherwise be a sharp electrical and geometric discontinuity at the wafer edge into a smooth, controlled transition that the etch front can cross without losing uniformity.

The “N” designation and the MTBWC250 reference identify this as a specific ring variant within the TEL focus ring family, distinguished by its profile, inner and outer diameters, step geometry and material grade so that it matches a particular chamber configuration and process recipe set. Because it sits at the highest-flux, highest-bias region of the chamber, the Focus Ring N is a scheduled wear item: it is consumed gradually by ion bombardment over thousands of RF hours and is replaced on a defined preventive-maintenance interval rather than run to failure.

As supplied by ESCT Fab Support under part number ES7099-170, this Focus Ring N is a 2nd-source, new component manufactured to the form, fit and function of the TEL original (OEM P/N 1D10-350680-11), giving fabs a dimensionally and materially equivalent replacement without the cost and lead-time penalty of sole-source OEM procurement.

Functional role of the focus ring in TEL plasma etch platforms

In a TEL 300 mm etch chamber the focus ring performs several interlocking electrical, geometric and thermal functions that together govern how the etch behaves at the outermost few millimetres of the wafer, the region that disproportionately determines edge-die yield. Its core responsibilities include:

  • Extending the effective electrode and dielectric surface radially outward so the plasma sheath remains flat and parallel across the wafer edge rather than bending downward at the perimeter.
  • Confining and shaping the plasma above the wafer edge, which directly controls ion-incidence angle and therefore etch-feature tilt and critical-dimension (CD) uniformity at the rim.
  • Providing a sacrificial surface that absorbs ion bombardment and polymer deposition in place of more costly chamber hardware and the wafer edge itself.
  • Maintaining a controlled RF coupling and return-path geometry around the chuck so that bias voltage is presented consistently from wafer centre to edge.
  • Establishing the thermal boundary at the wafer perimeter, influencing edge temperature and hence local etch rate and selectivity.
  • Protecting the electrostatic chuck and underlying cathode dielectric from direct plasma exposure at the wafer edge.

Material and process performance

Material selection and plasma resistance

Focus rings of this class are produced from process-matched materials (typically high-purity silicon, silicon carbide or, in some recipes, quartz) chosen so that the ring erodes predictably and contributes only species already present in the chemistry. A silicon-based ring, for example, is electrically similar to the wafer and consumes itself into the same fluorine or chlorine chemistries without introducing foreign metals.

  • High material purity to avoid metallic or particulate contamination of the wafer edge.
  • Controlled resistivity and dielectric properties matched to the chamber’s RF and bias scheme.
  • Predictable, uniform erosion rate so wear tracks linearly against RF hours.
  • Resistance to thermal shock across rapid plasma on/off transitions.

Dimensional and profile accuracy

The ring’s value lies almost entirely in its geometry. Inner diameter, step height relative to the wafer surface, outer diameter and flatness must reproduce the OEM profile closely, because even small deviations shift the sheath at the wafer edge and change edge CD and tilt. ES7099-170 is manufactured to the original MTBWC250 / 1D10-350680-11 dimensional envelope.

  • Tight inner-diameter and concentricity control to centre the wafer-edge sheath correctly.
  • Accurate step height so the new ring presents the same starting surface plane as the OEM part.
  • Flatness and surface finish for even seating and consistent thermal and RF contact.

Impact on tool performance and yield

Because the focus ring governs the electrical and thermal environment of the wafer edge, its condition is one of the strongest single drivers of edge-die yield on a TEL etcher. As the ring erodes, the sheath geometry it once held in place gradually changes, and the etch result drifts in ways that are felt first at the wafer perimeter:

  • Edge CD drift and increasing centre-to-edge non-uniformity as the ring height drops.
  • Feature tilt at the wafer rim caused by a downward-bending sheath, degrading profile control.
  • Loss of yield on the outermost die rings, which represent a meaningful fraction of total die on a 300 mm wafer.
  • Rising particle counts as the ring surface roughens and flakes near end of life.
  • Recipe drift that may trigger unscheduled chamber matching and re-qualification.
  • Shortened maintenance intervals if a non-matched ring wears faster or non-uniformly.

Common wear and failure modes

Erosion and height loss

The dominant wear mode is steady erosion from ion bombardment, which thins the ring and lowers its top surface over time. As the step height falls below specification the wafer-edge sheath sags, edge etch rate and CD shift, and the ring reaches the end of its useful life, the point at which it must be replaced to restore baseline edge performance.

Cracking and thermal fracture

Brittle silicon and ceramic rings are vulnerable to cracking from thermal cycling, mechanical handling shock, or uneven seating on the cathode. A cracked ring can shed particles onto the wafer, disturb RF coupling and, in severe cases, fragment within the chamber, forcing an unplanned wet-clean and re-qualification.

Polymer build-up and particle generation

Process by-products and polymer deposit on and around the ring during etch. As these layers thicken and the ring surface roughens late in its life, adhesion fails and flakes are released as particles, driving up edge defectivity well before the ring is fully eroded.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but because the part is brittle, contamination-sensitive and geometry-critical, it must be handled with care and to the tool owner’s documented procedure. The general sequence is:

  • Place the chamber in maintenance mode, vent to atmosphere and confirm RF and gas sources are isolated and locked out.
  • Open the chamber and remove the worn ring, noting its orientation and any indexing or keying features.
  • Inspect and clean the cathode seating surface and electrostatic chuck perimeter, removing polymer and debris that could prevent flat seating.
  • Unpack the new ES7099-170 ring with clean, powder-free gloves, handling only the edges to avoid contamination and stress.
  • Seat the ring fully and evenly in its correct orientation, verifying flush contact with no rocking, tilt or trapped particles.
  • Close and pump down the chamber, then leak-check and condition with a season/burn-in recipe per the tool procedure.
  • Run chamber-matching and qualification wafers to confirm edge CD and uniformity, and reset the ring’s RF-hour counter.

Spare parts strategy for TEL etch consumables

Focus rings are high-frequency consumables, so their availability and consistency directly affect tool uptime and cost of ownership. Sourcing ES7099-170 from ESCT Fab Support gives fabs a dependable second-source channel for this TEL ring variant:

  • New, second-source parts built to the OEM form, fit and function of 1D10-350680-11.
  • Competitive pricing that lowers the per-cycle cost of a high-turnover consumable.
  • A planned lead time of 4–5 weeks, supporting scheduled PM stocking and reorder.
  • Clear ESCT cross-referencing (ES7099-170) for simple, repeatable reordering.
  • Reduced dependence on a single supply channel for a yield-critical wear item.
  • Support for consignment or buffer stocking to protect against unplanned ring failures.

Frequently asked questions

What does the focus ring N actually do in the chamber?

It surrounds the 300 mm wafer on the lower electrode and extends the electrical and geometric surface beyond the wafer edge, keeping the plasma sheath flat at the perimeter. This controls ion-incidence angle, edge CD and uniformity, and protects the chuck, making it central to edge-die yield.

Is ES7099-170 an original TEL part?

No. ES7099-170 is a new, second-source component supplied as an OEM-compatible equivalent, built to match the form, fit and function of TEL OEM P/N 1D10-350680-11. It is not an original OEM part and is not sold as one; it is a compatible replacement for the same application.

How do I know when the focus ring needs replacing?

Rings are normally replaced on an RF-hour-based PM interval before performance drifts. Signs that the limit has been reached include rising edge CD non-uniformity, feature tilt at the wafer rim, increasing particle counts and visible erosion or height loss measured during inspection.

What material is the ring made from?

Focus rings of this type are made from process-matched materials such as high-purity silicon, silicon carbide or quartz, selected so the ring erodes predictably and adds no foreign contamination. ES7099-170 is produced to the material grade and properties appropriate to this TEL variant.

Will a new ring need re-qualification before production?

Yes. As with any plasma-facing consumable, a freshly installed ring should be conditioned with a season or burn-in recipe and verified with chamber-matching and qualification wafers to confirm edge CD and uniformity before the chamber returns to production.

What is the lead time for ES7099-170?

The planned lead time is 4–5 weeks. Because focus rings are consumed on a regular cycle, we recommend forecasting usage against PM intervals and holding buffer stock so that a worn or cracked ring never becomes an unplanned tool-down event.

Summary

The Focus Ring N (OEM P/N 1D10-350680-11, MTBWC250) is a geometry- and material-critical consumable that shapes the plasma sheath at the wafer edge in TEL 300 mm plasma etch chambers, directly governing edge CD, profile control, particle performance and edge-die yield. It is a scheduled wear item that erodes predictably and is replaced on a defined PM interval. ESCT Fab Support supplies it as ES7099-170, a new second-source equivalent manufactured to OEM form, fit and function, with a 4–5 week lead time, giving fabs a cost-effective and reliable alternative for this high-turnover ring.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 1D10-350680-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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