RING,FOCUS 360-T6.5

PART DETAILS

3D10-251036-V1
RING,FOCUS 360-T6.5

OEM P/N: 

3D10-251036-V1

ESCT P/N: 

ES7099-099

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 360-T6.5 (OEM P/N 3D10-251036-V1), edge-confinement focus ring for Tokyo Electron 300 mm plasma etch systems

ESCT P/N ES7099-099, 2nd source NEW consumable focus ring for TEL etch process chambers

The TEL Focus Ring 360-T6.5 is a circular plasma-confinement consumable that surrounds the 300 mm wafer at the perimeter of a Tokyo Electron etch process chamber. Identified by the raw descriptor “RING, FOCUS 360-T6.5” and OEM part number 3D10-251036-V1, it sits concentric to the electrostatic chuck (ESC) and frames the outer edge of the wafer where the plasma sheath would otherwise terminate abruptly. By extending the conductive and dielectric boundary of the wafer outwards, the focus ring “focuses” the ion flux so that the etch front at the wafer edge behaves much like the etch front across the central die.

In a TEL 300 mm chamber the focus ring is one of the most heavily duty-cycled consumables in the kit. It is directly exposed to the energetic ion bombardment and reactive radical chemistry of the etch plasma, and it erodes measurably over the course of normal production. The “360” and “T6.5” elements of the descriptor relate to the ring geometry and its nominal thickness profile, the dimension set that determines how the sheath bends across the wafer-to-ring transition. Because that geometry is the single largest lever on edge etch behaviour, the ring is treated as a controlled, scheduled-replacement item rather than a permanent chamber component.

ESCT Fab Support supplies this ring under part number ES7099-099 as a 2nd Source NEW component, verified to the form, fit and function of the original. It is intended as a drop-in replacement for fabs that want a reliable, cost-controlled supply of edge consumables without compromising edge yield. Typical lead time is 4-5 weeks.

Functional role of the focus ring in TEL etch platforms

The focus ring is a sacrificial dielectric/conductive annulus whose job is to make the wafer edge electrically and geometrically continuous with the wafer interior, so that the plasma sheath does not collapse or distort at the perimeter. In a TEL 300 mm etch chamber it performs several interlocking functions:

  • Extends the plasma sheath beyond the wafer edge so that ion trajectories at the outermost die strike the surface vertically, preserving feature profile.
  • Shapes the electric field across the wafer-to-ring transition to keep etch rate and critical dimension uniform out to the wafer edge exclusion zone.
  • Provides a controlled RF return and impedance boundary at the chamber periphery, contributing to stable plasma coupling.
  • Acts as a sacrificial surface that absorbs ion bombardment in place of the chuck and surrounding hardware, protecting more costly fixed components.
  • Confines the active plasma over the wafer area and limits stray etching of adjacent chamber surfaces.
  • Defines the physical edge of the process window, setting the boundary between usable die and the edge exclusion region.

Material and process performance

Focus rings for plasma etch are manufactured from materials selected for plasma compatibility, predictable erosion behaviour and low particle generation. The choice of material and the precision of the machined profile together determine both how the ring shapes the plasma and how long it lasts in service.

Plasma-compatible Materials

Etch focus rings are commonly produced from high-purity silicon, silicon carbide or quartz depending on the process chemistry. These materials resist the fluorine- and chlorine-based chemistries used in dielectric and conductor etch while keeping metallic and particulate contamination to a minimum.

  • High chemical inertness to reactive radicals, minimising uncontrolled erosion and redeposition.
  • Low trace-metal content to protect device layers from cross-contamination.
  • Stable bulk resistivity so the ring presents a consistent electrical boundary to the sheath.
  • Predictable, uniform erosion that translates into a repeatable end-of-life signature.

Dimensional and profile precision

The thickness profile encoded in the “T6.5” descriptor and the inner/outer diameters of the “360” geometry must be held to tight tolerance, because even small departures from nominal change how the sheath bends at the wafer edge and therefore shift edge critical dimension.

  • Tightly controlled thickness and step height to set the sheath transition correctly from day one.
  • Concentric inner and outer diameters for repeatable seating around the wafer and chuck.
  • Flat, parallel mating faces so the ring sits without rocking or local gaps.
  • Surface finish controlled to limit particle shedding and arcing initiation sites.

Impact on tool performance and yield

Because the focus ring governs the plasma environment at the wafer perimeter, its condition has an outsized effect on the die nearest the edge, exactly the die that are most expensive to lose at a mature 300 mm node. A worn or out-of-spec ring shows up directly in process data:

  • Edge-to-centre etch rate non-uniformity and a measurable drift in edge critical dimension.
  • Tilted or tapered feature profiles at the outer die as the sheath loses its vertical bias.
  • Loss of usable die in the outer rings of the wafer, directly reducing yield.
  • Rising particle counts as the ring erodes unevenly and sheds material.
  • Shorter intervals between chamber matching and recalibration as the ring ages.
  • Chamber-to-chamber mismatch in a fleet when rings are at different points in their wear life.

Common wear and failure modes

Erosion and thinning

The dominant wear mechanism is gradual erosion of the upper surface under continuous ion bombardment. As the ring thins, the sheath sits lower and bends differently across the wafer edge, progressively degrading edge uniformity until the ring reaches its erosion limit and must be replaced.

Cracking and chipping

Thermal cycling, handling during preventive maintenance and localised hot spots can initiate cracks or edge chips in brittle ring materials. A cracked ring is a substantial particle source and can shift its electrical behaviour, so any visible fracture warrants immediate removal from service.

Deposition build-up and arcing

Process by-products can accumulate on and around the ring, and uneven deposition or seating gaps create sites for arcing. Arc damage pits the surface, accelerates local erosion and injects defects onto nearby wafers, often appearing as a sudden rather than gradual excursion.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but it must be carried out cleanly and precisely because the ring’s seating and concentricity directly affect edge performance. The following sequence reflects good general practice and should always be performed in line with the relevant TEL chamber procedures:

  • Place the chamber in its safe maintenance state, vent to atmosphere and confirm the chuck and surfaces are cool and de-energised.
  • Carefully lift out the worn focus ring, noting its orientation and recording erosion depth for wear-trend tracking.
  • Inspect and clean the chuck periphery and seating surfaces, removing any deposition or particles that would prevent flat, concentric seating.
  • Unpack the new ES7099-099 ring in a clean environment and handle it only with clean, powder-free gloves to avoid contamination.
  • Seat the new ring concentrically into its location, confirming it sits flat with no rocking, tilt or gap around its circumference.
  • Reassemble the chamber, pump down, leak-check and run any required season or conditioning recipe before production wafers.
  • Verify edge etch rate, critical dimension and particle performance against the chamber baseline and update the consumable log.

Spare parts strategy for TEL etch consumables

Focus rings are high-turnover consumables, so a dependable second-source supply is central to keeping etch chambers running at target uptime without overspending on edge kit. Sourcing ES7099-099 through ESCT Fab Support gives fabs a practical alternative to single-channel OEM procurement:

  • 2nd Source NEW parts verified to the form, fit and function of the original OEM ring.
  • Cost-effective alternative to OEM list pricing for a frequently replaced consumable.
  • A defined 4-5 week lead time that supports planned PM scheduling and buffer stock.
  • Clear cross-referencing between OEM P/N 3D10-251036-V1 and ESCT P/N ES7099-099 for straightforward ordering.
  • Supply diversification that reduces exposure to single-source shortages.
  • Technical support focused specifically on TEL 300 mm etch chamber consumables.

Frequently asked questions

What does the focus ring 360-T6.5 actually do in the chamber?

It surrounds the 300 mm wafer and extends the plasma sheath beyond the wafer edge, so ions strike the outermost die vertically and edge etch behaviour matches the wafer interior. This keeps edge etch rate, critical dimension and feature profile uniform out to the edge exclusion zone.

Is this an original TEL OEM part?

No. This ring is supplied as a 2nd Source NEW, OEM-compatible component. It is a brand-new part manufactured to match the original’s form, fit and function, but it is not an original Tokyo Electron OEM part and is not sold as one.

How do I know when the ring needs replacing?

The clearest indicators are drift in edge etch rate and edge critical dimension, rising particle counts and degraded edge die yield, alongside the measured erosion depth approaching the chamber’s defined limit. Most fabs replace the ring on a scheduled basis tied to RF hours or wafer count derived from wear-trend data.

What is the lead time for ES7099-099?

The typical lead time is 4-5 weeks. Because focus rings are consumed on a regular cycle, we recommend planning replenishment around your preventive-maintenance schedule and holding a sensible buffer stock to cover demand spikes.

Will replacing the ring affect chamber matching?

Any new edge consumable changes the starting point of the wear curve, so a conditioning or season recipe and a verification run against the chamber baseline are recommended after installation. Maintaining consistent, in-tolerance rings across a fleet is one of the most effective ways to preserve chamber-to-chamber matching.

What handling precautions does the ring need?

It should be unpacked and installed in a clean environment, handled only with clean powder-free gloves, and protected from impact because the brittle materials used in focus rings can chip or crack. Contamination or mechanical damage before installation can compromise both particle performance and edge uniformity.

Summary

The TEL Focus Ring 360-T6.5 (OEM P/N 3D10-251036-V1, ESCT P/N ES7099-099) is a sacrificial plasma-confinement consumable that shapes the sheath at the wafer edge in Tokyo Electron 300 mm etch chambers. Its material purity and dimensional precision directly control edge etch uniformity, critical dimension and particle performance, and its predictable erosion makes it a scheduled-replacement item central to edge yield. Supplied by ESCT Fab Support as a 2nd Source NEW, OEM-compatible part with a 4-5 week lead time, it offers fabs a cost-effective, dependable second-source option for this high-turnover edge consumable.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-251036-V1. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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