RING,FOCUS 360-302-C

PART DETAILS

3D10-251155-V1
RING,FOCUS 360-302-C

OEM P/N: 

3D10-251155-V1

ESCT P/N: 

ES7099-133

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 360-302-C (OEM P/N 3D10-251155-V1), edge confinement focus ring for Tokyo Electron 300 mm plasma etch systems

ESCT P/N ES7099-133, 2nd source NEW consumable focus ring for TEL etch process chambers

The TEL Focus Ring 360-302-C is a circular plasma-facing consumable that surrounds the 300 mm wafer inside a Tokyo Electron etch process chamber. Catalogued by ESCT Fab Support under part number ES7099-133 and corresponding to OEM part number 3D10-251155-V1, it is the annular component that sits immediately outboard of the wafer edge on the electrostatic chuck, bridging the gap between the silicon being processed and the surrounding chamber hardware. Although it is one of the simpler-looking parts in the chamber, the focus ring performs a disproportionately important job: it shapes the plasma sheath at the wafer perimeter so that the outermost die receive the same ion flux and etch behaviour as die at the centre.

In a TEL etch platform the focus ring is a sacrificial item. It is deliberately exposed to the most aggressive part of the discharge, the region where the sheath bends around the wafer edge, and it erodes over time so that the wafer and the chuck do not. Because its geometry directly controls sheath shape at the edge, even a small change in its height or profile translates into measurable shifts in edge etch rate, etch depth and critical-dimension uniformity. For this reason the focus ring is one of the most frequently replaced consumables in a high-volume etch fab, and keeping a reliable supply on the shelf is a core part of chamber availability planning.

This component is supplied by ESCT as a second-source, brand-new part verified to the form, fit and function of the original. It is intended as a drop-in consumable for the chamber position the 360-302-C occupies, offering fabs an alternative supply route that protects uptime without compromising edge process integrity.

Functional role of the focus ring in TEL etch platforms

The focus ring is an active element of the plasma confinement scheme rather than a passive spacer. By extending the effective electrode surface beyond the wafer edge and presenting a controlled dielectric or conductive profile to the discharge, it determines where and how the plasma sheath terminates around the wafer perimeter. Its principal functions inside a TEL 300 mm chamber include the following.

  • Extending the plasma sheath uniformly past the wafer edge so the outer die etch at the same rate as the centre, preventing edge roll-off in etch depth.
  • Maintaining vertical ion trajectories at the wafer periphery to keep etch profiles anisotropic and preserve critical dimensions at the extreme radius.
  • Confining the discharge above the wafer and shielding the electrostatic chuck and underlying hardware from direct ion bombardment.
  • Providing a defined RF and electrical boundary condition that stabilises the edge field as the ring erodes through its service life.
  • Acting as the intended sacrificial surface, eroding preferentially so that more costly chamber parts and the chuck itself remain protected.
  • Helping manage gas flow and by-product distribution at the wafer edge to support consistent particle and defect performance.

Material and process performance

A focus ring earns its place in the chamber through the interaction between its material set and the etch chemistry it lives in. Two performance dimensions matter most: how the material withstands the plasma, and how its geometry holds up as it erodes.

Plasma and chemical resistance

Focus rings of this type are produced from etch-grade consumable materials selected for their behaviour under continuous ion bombardment and reactive fluorine- or chlorine-based chemistries. The material must erode in a predictable, controlled manner, resist micro-cracking under thermal cycling, and avoid contributing metallic or particulate contamination to the wafer.

  • High purity to minimise the risk of introducing trace contaminants into the etch environment.
  • Stable, predictable erosion rate so chamber recipes and edge correction can be tuned around a known wear curve.
  • Resistance to thermal shock and cracking through repeated heating and cooling cycles between wafers and lots.
  • Low particle generation as the surface is sputtered and chemically attacked over thousands of RF hours.

Dimensional and surface precision

Because the focus ring controls sheath shape geometrically, its as-supplied dimensions and surface finish are as important as its bulk material. Inner and outer diameters, step heights and seating surfaces must match the original so the ring sits flush on the chuck and presents the correct profile to the plasma.

  • Tight tolerance on inner diameter and step geometry to position the sheath consistently relative to the wafer edge.
  • Flat, true seating surfaces for repeatable thermal contact and uniform clamping against the chuck.
  • Controlled surface finish to govern initial erosion behaviour and limit early particle shedding.
  • Concentricity matched to the chamber so the field boundary remains azimuthally symmetric around the wafer.

Impact on tool performance and yield

The condition of the focus ring feeds directly into the metrics a fab tracks at the wafer edge. As it wears, its influence on the edge sheath changes, and the symptoms appear in yield data long before the chamber would otherwise flag a fault.

  • Edge critical-dimension drift and tilted etch profiles on the outermost die as the ring height drops below its usable window.
  • Loss of within-wafer etch-rate uniformity, with the edge running faster or slower than the recipe target.
  • Reduced edge die yield, shrinking the number of saleable die per wafer at the perimeter.
  • Rising particle and defect counts as a heavily eroded ring begins to shed material.
  • Shorter intervals between recipe corrections and more frequent edge requalification work for process engineers.
  • Risk of exposing and damaging the chuck or adjacent hardware if the sacrificial ring is run past its limit.

Common wear and failure modes

A focus ring is consumed by design, so its failure modes are dominated by predictable erosion plus a handful of secondary mechanisms that can shorten its life unexpectedly.

Erosion and height loss

The primary wear mode is gradual sputter and chemical erosion that thins the ring and lowers its top surface. As height falls, the sheath at the wafer edge reshapes and edge process performance drifts out of specification, defining the end of the ring’s useful life and the point at which it must be replaced.

Cracking and chipping

Repeated thermal cycling, mechanical handling during preventive maintenance, or local hot spots can cause cracks or edge chips. A cracked ring is a serious particle source and can fragment, so any visible fracture warrants immediate removal regardless of remaining height.

Deposition build-up and seating faults

Polymer and by-product films can accumulate on the ring and its seat, while particles trapped under the ring prevent it sitting flush. Both disturb thermal contact and field symmetry, producing azimuthal non-uniformity that mimics or accelerates normal wear-out.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but it directly affects edge process control and particle performance, so it should follow the tool owner’s qualified procedure. The general sequence below is typical for a TEL 300 mm etch chamber.

  • Place the chamber in a safe maintenance state, vent to atmosphere and confirm RF and gas supplies are isolated and locked out.
  • Open the chamber and remove the worn focus ring using clean, lint-free handling tools, noting its orientation.
  • Inspect and clean the chuck seating surface, removing any deposition, debris or trapped particles that would prevent the new ring sitting flat.
  • Unpack the new ES7099-133 ring in a clean environment, inspect it for chips or cracks, and handle it only with gloved hands or approved tooling.
  • Seat the new ring squarely in the correct orientation, confirming it is concentric and fully flush with no rocking.
  • Close the chamber, pump down, leak check and run any required seasoning or conditioning recipe to stabilise the surface.
  • Requalify the chamber with the appropriate edge uniformity and particle checks before returning it to production.

Spare parts strategy for TEL etch consumables

Focus rings are predictable, high-frequency consumables, which makes them ideal candidates for a managed second-source supply programme. Sourcing the 360-302-C through ESCT Fab Support gives fabs a way to hold the line on edge process integrity while diversifying their supply chain and controlling cost.

  • Brand-new, second-source parts verified to the form, fit and function of the original 3D10-251155-V1.
  • A clear cross-reference between the ESCT number ES7099-133 and the original part for straightforward stores management.
  • An alternative supply route that reduces single-source dependency on a critical consumable.
  • Predictable lead time of 4-5 weeks to support planned preventive-maintenance scheduling and buffer stock.
  • Support for consolidating focus rings and related edge consumables under one supplier relationship.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the 300 mm wafer on the electrostatic chuck and shapes the plasma sheath at the wafer edge. By extending the field uniformly beyond the wafer perimeter, it keeps the outer die etching at the same rate and profile as the centre, and it protects the chuck by eroding sacrificially in place of more costly hardware.

Is this an original TEL part?

No. This is a second-source, brand-new part supplied by ESCT Fab Support and verified to the form, fit and function of the original. It is not an original OEM part. It cross-references to OEM part number 3D10-251155-V1 and is intended as a compatible replacement for the same chamber position.

How do I know when the ring needs replacing?

The usual triggers are accumulated RF hours against the tool owner’s wear limit, measured loss of ring height, or edge process symptoms such as critical-dimension drift, edge etch-rate non-uniformity or rising particle counts. Any visible crack or chip is grounds for immediate replacement regardless of remaining height.

Will using this ring affect my edge uniformity?

A ring matched to the original geometry and material should reproduce the established edge behaviour. As with any focus ring change, best practice is to requalify the chamber with your standard edge uniformity and particle checks, and to run any seasoning recipe before returning the tool to production.

What is the lead time?

The current lead time for this part is 4-5 weeks. Because focus rings are consumed on a predictable schedule, we recommend planning replenishment around your preventive-maintenance cadence and holding appropriate buffer stock to avoid chamber downtime.

How should the ring be handled and stored?

Keep it in its protective packaging until installation, handle it only with gloved hands or approved clean tooling, and avoid contact with the plasma-facing surfaces. Store in a clean, dry environment to prevent contamination or moisture pickup before the ring goes into the chamber.

Summary

The TEL Focus Ring 360-302-C (OEM P/N 3D10-251155-V1, ESCT P/N ES7099-133) is a sacrificial edge-confinement consumable for Tokyo Electron 300 mm plasma etch chambers. Sitting just outboard of the wafer on the electrostatic chuck, it shapes the plasma sheath at the wafer edge to protect within-wafer uniformity, edge critical dimensions and particle performance, while eroding in place of more costly chamber hardware. As a high-frequency consumable it benefits from disciplined replacement and stocking, and ESCT supplies it as a brand-new, second-source part verified to original form, fit and function with a 4-5 week lead time.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-251155-V1. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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