SHIN COOLING FOCUS RING,360-T4.5-29

PART DETAILS

3D10-250755-21
SHIN COOLING FOCUS RING,360-T4.5-29

OEM P/N: 

3D10-250755-21

ESCT P/N: 

ES7099-071

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Shin cooling focus ring 360-T4.5-29 (OEM P/N 3D10-250755-21), edge-cooled focus ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-071, second-source new focus ring for Tokyo Electron (TEL) etch chambers

The Shin Cooling Focus Ring 360-T4.5-29 is a consumable plasma-confinement component installed at the outer perimeter of the electrostatic chuck (ESC) in Tokyo Electron 300 mm plasma etch chambers. As a focus ring, it surrounds the production wafer and extends the plasma sheath outward beyond the wafer edge, so that the reactive ion environment seen by the outermost dies matches that experienced by the centre of the wafer. The “cooling” designation indicates a ring geometry and material stack intended to manage the thermal load delivered by ion bombardment at the wafer edge, while the dimensional code 360-T4.5-29 describes its nominal outer diameter class, a 4.5 mm thickness reference and the bore profile that registers it against the chuck and the silicon wafer it frames.

In a 300 mm etch tool, the wafer sits on the ESC at the centre of the lower electrode, and the focus ring forms a sacrificial collar immediately around it. Without this ring, the electric field would bend sharply at the wafer edge, distorting ion trajectories and starving the edge of etch species. The focus ring presents a dielectric and electrical continuation of the wafer surface, so the sheath remains flat and the ion flux stays vertical right out to the wafer’s last few millimetres. Because the ring is in the direct line of fire of the plasma, it is designed to be replaced on a defined maintenance interval rather than to last the life of the chamber.

This part matters because edge yield is disproportionately useful. The outermost ring of dies on a 300 mm wafer represents a significant fraction of total die count, and edge etch behaviour is governed almost entirely by the focus ring’s height, profile and material condition. A worn or incorrect ring directly translates into edge critical-dimension drift, tilted etch profiles and lost product at the wafer periphery.

Functional role of the focus ring in TEL plasma etch platforms

The Shin Cooling Focus Ring 360-T4.5-29 performs several interlocking electrical, thermal and process functions at the wafer edge of a TEL etch chamber:

  • Extends the plasma sheath radially outward past the wafer edge so that ion incidence stays vertical and uniform across the outermost dies.
  • Provides a dielectric and topographic continuation of the wafer plane, preventing the field-line curvature that would otherwise tilt edge etch profiles.
  • Confines and shapes the RF-driven plasma above the lower electrode, contributing to predictable plasma density at the periphery.
  • Manages edge thermal load from ion bombardment, helping to hold the wafer-edge temperature close to that of the wafer centre for consistent etch rate.
  • Protects the underlying ESC, edge components and chamber hardware from direct plasma erosion, acting as the sacrificial outer barrier.
  • Maintains repeatable edge process behaviour between wafers, so that the recipe tuned at qualification continues to deliver the same edge result.

Material and process performance

Focus rings of this class are produced from process-grade silicon or comparable plasma-compatible materials selected to match the chemistry of the etch and to erode in a controlled, predictable manner. Material choice and dimensional precision are the two factors that most directly determine how the ring behaves and how long it lasts.

Material and plasma compatibility

The ring material is chosen so that its erosion products do not contaminate the wafer or alter the etch chemistry. High-purity silicon, for example, is consumed by fluorine and other reactive species in a way that is chemically benign to a silicon device wafer, which is why it is a common focus-ring material in TEL etch chambers.

  • High purity to avoid metallic or particulate contamination of the wafer edge.
  • Controlled resistivity and dielectric behaviour so the sheath geometry is repeatable.
  • Erosion characteristics matched to the chamber chemistry for predictable consumption.
  • Thermal properties suited to the edge-cooling role implied by the part’s designation.

Dimensional and geometric precision

The 360-T4.5-29 dimensional code reflects how tightly the ring must be toleranced. Outer diameter, thickness, inner-bore profile and the step that registers against the wafer all influence the local sheath shape and the ring’s seating on the chuck.

  • Thickness controls the height of the sheath relative to the wafer surface and therefore edge profile angle.
  • Inner-bore and step geometry sets the radial gap to the wafer, affecting edge plasma coupling.
  • Flatness and seating fidelity give even thermal and electrical contact with the chuck.
  • Concentricity keeps edge process behaviour symmetric around the wafer.

Impact on tool performance and yield

Because the focus ring governs the edge plasma environment, its condition feeds directly into device-level metrics measured at the wafer periphery. A fresh, in-specification ring and a worn one can produce visibly different results from the identical recipe:

  • Edge critical-dimension uniformity, which drifts as the ring erodes and its height falls.
  • Etch profile angle at the wafer edge, where a low ring causes tilted or bowed features.
  • Edge die yield, the most direct economic consequence of focus-ring wear.
  • Particle performance, since a cracked or heavily eroded ring sheds contaminants onto the wafer.
  • Chamber-to-chamber matching across a fleet running the same process.
  • Mean time between maintenance, as ring life sets the preventive-maintenance cadence.

Common wear and failure modes

Erosion and height loss

The dominant wear mode is gradual erosion from continuous ion bombardment. As material is consumed, the ring’s effective height drops, the sheath sinks relative to the wafer edge, and edge etch profiles begin to tilt. This is the normal end-of-life mechanism and the reason the ring is treated as a scheduled consumable rather than a permanent part.

Cracking and thermal stress

Repeated thermal cycling and mechanical handling can crack or chip the ring, particularly at thin sections and the inner bore. A fractured ring is a particle source and an immediate risk to wafer integrity, so any visible crack warrants replacement before the next production run.

Surface roughening and seating faults

Non-uniform plasma exposure can roughen or pit the ring surface, while contamination or debris under the ring degrades its seating, thermal contact and electrical continuity with the chuck. Both conditions produce asymmetric edge behaviour and inconsistent wafer-to-wafer results.

Installation and replacement guidance

Focus-ring replacement is a routine preventive-maintenance task, but it must be performed cleanly and precisely because seating and concentricity directly affect process results. The following sequence reflects good practice for this class of part:

  • Vent the chamber and follow the tool’s lockout and isolation procedure before opening the process module.
  • Remove the worn focus ring carefully, avoiding contact between the ring and the ESC surface or edge components.
  • Inspect and clean the chuck seating area, removing any debris, flakes or residue that could affect seating.
  • Unpack the new ring using clean, powder-free gloves and inspect it for chips, cracks or handling damage.
  • Place the ring squarely onto the chuck, confirming it is fully seated, concentric with the wafer position and free of rocking.
  • Close the chamber, pump down and run the required season or conditioning recipe before production.
  • Re-qualify edge critical dimension and profile, and reset the ring-life counter for preventive-maintenance tracking.

Spare parts strategy for TEL etch consumables

Focus rings are high-turnover consumables, so their availability and cost directly shape a fab’s maintenance economics. Sourcing them through ESCT Fab Support offers several practical advantages:

  • Second-source new parts verified to form, fit and function as a direct replacement for the OEM component.
  • Competitive pricing relative to OEM consumable channels, lowering cost per wafer pass.
  • A defined lead time of 4-5 weeks to support planned preventive-maintenance stocking.
  • Clear cross-referencing against the OEM and ESCT part numbers for confident ordering.
  • Support for fleet standardisation by supplying matched consumables across multiple chambers.

Frequently asked questions

What does the shin cooling focus ring 360-T4.5-29 do in the chamber?

It sits around the wafer at the outer edge of the electrostatic chuck and extends the plasma sheath beyond the wafer, keeping ion incidence vertical and uniform so that edge dies etch the same as the wafer centre. It also manages edge thermal load and protects the chuck from plasma erosion.

Is this an original TEL OEM part?

No. This is supplied as a second-source new part, verified to match the form, fit and function of the OEM focus ring referenced by P/N 3D10-250755-21. It is not an original TEL OEM part, but is intended as a direct, compatible replacement.

How often does a focus ring need replacing?

Focus rings are consumables whose life depends on the chemistry, RF power and run time of the specific process. Most fabs replace them on a fixed preventive-maintenance interval or wafer count, before erosion lowers the ring enough to degrade edge critical dimension and profile.

How do I know the ring is worn out?

The usual indicators are drifting edge critical-dimension measurements, tilted or bowed etch profiles at the wafer periphery, rising edge particle counts and visible thinning, roughening or cracking on inspection. Any of these signals that the ring should be changed.

What is the lead time for this part?

The current lead time is 4-5 weeks. Because focus rings are consumed continuously, we recommend holding a planned safety stock aligned to your preventive-maintenance schedule so that a chamber is never held waiting on a ring.

Do I need to re-qualify the chamber after fitting a new ring?

Yes. After installation you should run the required conditioning or season recipe and re-check edge critical dimension and profile before returning the chamber to production, then reset the ring-life counter so the next replacement is tracked correctly.

Summary

The Shin Cooling Focus Ring 360-T4.5-29 (OEM P/N 3D10-250755-21, ESCT P/N ES7099-071) is an edge-cooled focus ring for Tokyo Electron 300 mm plasma etch chambers. Seated around the wafer on the electrostatic chuck, it shapes the plasma sheath, holds edge ion incidence vertical, manages edge thermal load and protects the chuck as a sacrificial consumable. Its height, profile and material condition determine edge critical dimension, profile angle and edge die yield, which is why it is replaced on a planned maintenance interval. Supplied as a second-source new part with a 4-5 week lead time, it offers a cost-effective, fit-verified alternative to OEM channels for fabs maintaining a TEL etch fleet.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-250755-21. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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