RING,FOCUS T4G100-MF

PART DETAILS

3D10-250755-11
RING,FOCUS T4G100-MF

OEM P/N: 

3D10-250755-11

ESCT P/N: 

ES7099-094

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Focus ring T4G100-MF (OEM P/N 3D10-250755-11), edge-confinement consumable for TEL 300 mm plasma etch systems

ESCT P/N ES7099-094, Tokyo Electron (TEL) compatible focus ring for 300 mm dielectric and conductor etch chambers

The Focus Ring T4G100-MF is a plasma-exposed edge-confinement consumable fitted to Tokyo Electron (TEL) 300 mm plasma etch process chambers. It is the annular ring that surrounds the 300 mm wafer at the plane of the electrostatic chuck (ESC), bridging the gap between the wafer edge and the surrounding chamber furniture. In TEL capacitively coupled etch platforms, this ring is one of the most consumable items in the chamber and is replaced on a defined preventive-maintenance interval because it sits directly in the ion flux that drives the etch.

Its job is deceptively simple to describe but demanding in practice: it extends the electrical and plasma environment of the wafer outward past the silicon edge so that the outermost die see the same sheath conditions as die at the wafer centre. Without a correctly conditioned focus ring, the plasma sheath bends sharply at the wafer edge, ion trajectories tilt, and the etch profile at the wafer periphery diverges from the rest of the wafer. Because the edge exclusion zone of a 300 mm wafer contains a large number of saleable die, the condition of this single ring has an outsized effect on overall die yield.

ESCT Fab Support supplies this focus ring (ESCT P/N ES7099-094) as a second-source component verified to the form, fit and function of TEL OEM P/N 3D10-250755-11, giving fabs a qualified alternative to single-channel OEM procurement for a part that is consumed continuously in production.

Functional role of the focus ring in TEL 300 mm etch platforms

The focus ring is an active part of the plasma circuit, not merely a mechanical spacer. It tunes the local sheath geometry and RF coupling at the wafer edge, and its condition is tracked as a process parameter in its own right. Its principal functions include:

  • Extending the plasma sheath radially beyond the wafer edge so that ion bombardment remains vertical across the outermost die, preserving critical-dimension uniformity at the periphery.
  • Confining the active plasma over the wafer and discouraging it from spreading onto surrounding chamber hardware, supporting stable confinement and pressure control.
  • Providing a controlled RF-coupling and impedance path at the edge, so that edge electrical conditions track the centre of the chuck.
  • Acting as a sacrificial surface that absorbs ion bombardment in the edge region, protecting the more costly ESC and adjacent ring assemblies from erosion.
  • Setting the local gas-flow and by-product transport conditions at the wafer edge, which influences edge etch rate and residue formation.
  • Maintaining a consistent thermal and topographic boundary at the wafer perimeter so that edge temperature and standoff height remain repeatable wafer to wafer.

Material and process performance

Material selection and erosion resistance

Focus rings for TEL 300 mm etch chambers are manufactured from high-purity plasma-grade materials chosen for predictable, slow erosion and minimal particle generation. Common constructions include high-resistivity single-crystal or polycrystalline silicon and silicon carbide, with the exact material matched to the process chemistry of the chamber. Key material characteristics include:

  • High purity to avoid introducing metallic or mobile-ion contamination into the wafer edge during etch.
  • Controlled electrical resistivity so that the ring presents a repeatable RF load consistent with the original process recipe.
  • Resistance to fluorine- and chlorine-based plasma chemistries and to high-energy ion bombardment, giving a predictable consumption rate.
  • Tight flatness, parallelism and inner-diameter tolerances so that wafer standoff and sheath geometry are reproduced exactly.

Process stability over the ring life

Because the ring is consumed as it is used, its dimensions drift across its service life and the process must tolerate that drift. A well-made ring erodes uniformly and predictably, which is what allows fabs to compensate with edge-tuning recipe knobs and to schedule replacement before the ring goes out of specification:

  • Uniform thickness loss with RF hours, so edge etch behaviour shifts gradually rather than abruptly.
  • Low and stable particle shedding throughout life, protecting defect-density targets.
  • Repeatable as-installed geometry from ring to ring, minimising re-qualification after a swap.
  • Compatibility with edge-tuning compensation so the ring can be run safely toward its replacement limit.

Impact on tool performance and yield

Few consumables in a 300 mm etch chamber influence edge yield as directly as the focus ring. As it erodes, sheath geometry at the wafer edge changes and the consequences propagate into the device data:

  • Edge critical dimensions drift and etch-profile tilt appears on the outermost die, eroding edge die yield.
  • Within-wafer etch-rate and depth uniformity degrades as the worn ring stops confining the sheath correctly.
  • Particle and flaking events rise as the ring thins or develops surface damage, increasing defect counts.
  • Chamber-matching drifts between tools running the same recipe, complicating fleet management.
  • Preventive-maintenance frequency and unscheduled interventions increase if a low-quality ring erodes unpredictably.
  • Wafer scrap and rework rise when edge defectivity is detected late, after lots have already been processed.

Common wear and failure modes

Erosion and thickness loss

The dominant wear mode is gradual erosion from continuous ion bombardment. As the upper surface and inner diameter recede, the sheath drops relative to the wafer edge, ion trajectories tilt, and edge etch performance moves off target. This is expected and is the reason the ring carries a defined replacement limit measured in RF hours or processed wafers.

Cracking, chipping and arcing damage

Thermal cycling, mechanical handling and localised arcing can crack or chip the ring, particularly as it thins late in life. Cracks and chips generate particles, distort the local electric field and can accelerate failure. Arcing marks indicate that edge electrical conditions have become unstable and that the ring should be removed from service.

Deposition build-up and contamination

Polymer and etch by-product can accumulate on the ring surface, then flake during subsequent cycles and land on the wafer as defects. Build-up also changes the surface condition and effective electrical behaviour of the ring. A ring carrying heavy, loosely adhered deposition is a particle risk even before it reaches its erosion limit.

Installation and replacement guidance

Focus-ring replacement is a routine but precision preventive-maintenance task. Cleanliness and correct seating are critical, because the ring’s position relative to the wafer plane sets the edge process. A typical replacement sequence is:

  • Vent and isolate the chamber following the TEL procedure, confirm RF power is off and locked out, and allow hardware to reach a safe handling temperature.
  • Open the chamber and remove the worn ring carefully, noting its orientation and recording its end-of-life condition for trend monitoring.
  • Inspect the ESC top surface, any underlying or adjacent rings, and the seating area for residue, particles or damage, and clean per the maintenance specification.
  • Unpack the new focus ring in a clean environment using powder-free gloves, handling only at permitted points and inspecting for chips or cracks before fitting.
  • Seat the new ring squarely in its location with the correct orientation, confirming it sits flat and concentric with no rocking or high spots.
  • Close the chamber, pump down, leak-check and run the required season or conditioning sequence to stabilise the new surface.
  • Run qualification wafers and verify edge CD, uniformity and particle results against control limits, then reset the consumable life counter before returning the tool to production.

Spare parts strategy for TEL etch consumables

Focus rings are recurring consumables, so procurement strategy has a direct effect on tool availability and cost of ownership. Sourcing this ring through ESCT Fab Support gives fabs a qualified second source for a part they buy repeatedly:

  • A second-source alternative to single-channel OEM supply, reducing dependence on one vendor for a continuously consumed item.
  • Verified form, fit and function against TEL OEM P/N 3D10-250755-11, cross-referenced to ESCT P/N ES7099-094 for clean ordering.
  • Support for buffer stocking and scheduled-PM planning so rings are on the shelf before the replacement interval arrives.
  • Competitive pricing on a high-frequency consumable, improving overall cost of ownership per wafer.
  • A typical lead time of 4-5 weeks, allowing predictable replenishment against known consumption rates.
  • Technical support to confirm chamber and configuration compatibility before you order.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the 300 mm wafer at the chuck plane and extends the plasma sheath and edge electrical environment beyond the wafer edge. This keeps ion bombardment vertical and uniform at the outermost die, preserving edge critical dimensions, profile and within-wafer uniformity.

Is this an original TEL OEM part?

No. This is supplied as a new, second-source component that is OEM-compatible. It is verified to the form, fit and function of TEL OEM P/N 3D10-250755-11 but it is not an original Tokyo Electron OEM part, and any OEM part numbers are quoted only for cross-reference.

How do I know when the ring needs replacing?

Rings are replaced on a defined limit, usually expressed in RF hours or processed wafers, before erosion pushes edge performance out of specification. Drift in edge CD or uniformity, rising particle counts, or visible cracking, chipping or arcing damage are all signals to replace the ring.

What material is the ring made from?

TEL focus rings are made from high-purity plasma-grade materials such as high-resistivity silicon or silicon carbide, selected to match the chamber chemistry. The material is chosen for slow, predictable erosion, controlled resistivity and low particle generation.

Will fitting a new ring require re-qualification?

A new ring changes the as-installed edge geometry, so a season or conditioning sequence followed by qualification wafers is normal practice. Because this ring is held to tight dimensional tolerances, it reproduces the expected geometry and helps minimise the qualification effort after a swap.

What is the lead time and how should I stock it?

Typical lead time is 4-5 weeks. As a continuously consumed part, it is best held as buffer stock sized to your replacement interval so that rings are always available ahead of scheduled preventive maintenance and the tool is never held waiting on a consumable.

Summary

The Focus Ring T4G100-MF (ESCT P/N ES7099-094, cross-referenced to TEL OEM P/N 3D10-250755-11) is a critical edge-confinement consumable for Tokyo Electron 300 mm plasma etch chambers. By extending the plasma sheath and edge electrical environment beyond the wafer, it governs edge critical dimensions, profile, within-wafer uniformity and particle performance, making it one of the most yield-sensitive consumables in the chamber. Manufactured from high-purity plasma-grade material and held to tight dimensional tolerances, it erodes predictably so it can be managed on a scheduled replacement interval. Supplied by ESCT Fab Support as a qualified second source with a 4-5 week lead time, it offers fabs a cost-effective, reliable way to keep edge etch performance on target.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-250755-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

REQUEST A QUOTE

Fill out the form below to request a quote for the part/s you require, making sure to include the OEM part number.

If the part you are looking for is not listed, get in touch and we will try to source it for you through our wide network of partners and suppliers.