RING,FOCUS LAB 360-315-5

PART DETAILS

2L10-252318-11
RING,FOCUS LAB 360-315-5

OEM P/N: 

2L10-252318-11

ESCT P/N: 

ES7099-157

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring (OEM P/N 2L10-252318-11), plasma-facing edge confinement ring for Tokyo Electron 300 mm etch systems

ESCT P/N ES7099-157, second-source new focus ring for TEL 300 mm plasma etch process chambers

The TEL focus ring (OEM P/N 2L10-252318-11, catalogued under the descriptor “RING, FOCUS LAB 360-315-5”) is a plasma-facing consumable that encircles the 300 mm wafer inside a Tokyo Electron capacitively coupled plasma etch chamber. It sits on the upper periphery of the electrostatic chuck, concentric with and immediately outboard of the wafer edge, forming the boundary between the silicon being processed and the surrounding chamber hardware. In a tool architecture where every millimetre of radius affects how plasma terminates at the wafer edge, the focus ring is one of the most consequential parts a process engineer ever touches.

Functionally, the focus ring extends the effective electrical and physical surface of the wafer beyond its actual edge. Without it, the plasma sheath would curve sharply downward at the wafer’s perimeter, bending ion trajectories away from vertical and causing tilted, tapered or otherwise distorted etch features in the outermost dies. By presenting a continuous, near-wafer-potential surface around the substrate, the ring keeps the sheath flat and the ion bombardment perpendicular all the way to the wafer edge, recovering die that would otherwise be scrapped.

Because it absorbs the same energetic ion and radical flux as the wafer, the focus ring is a true consumable. It erodes measurably over each campaign, and that erosion directly shifts edge etch behaviour. Treating the ring as a scheduled, tracked replacement item, rather than a fit-and-forget component, is fundamental to holding edge yield on a TEL etch platform.

Functional role of the focus ring in TEL 300 mm etch platforms

In a Tokyo Electron CCP etch chamber, the focus ring works in concert with the electrostatic chuck, the cover (insulator) ring beneath it and the upper electrode to shape the plasma environment that the wafer edge sees. Its responsibilities span electrical, geometric and thermal domains:

  • Extending the plasma sheath outward beyond the physical wafer edge so that ion trajectories stay vertical across the outer annulus of dies.
  • Maintaining edge-to-centre etch rate and critical-dimension uniformity by preventing sheath roll-off at the wafer perimeter.
  • Providing a sacrificial surface that intercepts ion and radical flux, protecting the chuck periphery and cover ring from direct plasma attack.
  • Defining the radial gap and concentric alignment around the wafer so each substrate is processed in an identical edge geometry.
  • Participating in the RF return path and capacitive coupling at the wafer edge, helping confine and terminate the plasma consistently.
  • Contributing to thermal symmetry at the edge so that edge die temperature, and therefore etch chemistry, tracks the rest of the wafer.

Material and process performance

Focus rings for 300 mm etch are precision-machined from plasma-grade materials selected for predictable erosion and low particle generation under aggressive fluorine- and chlorine-based chemistries. The exact material is matched to the application (high-resistivity silicon, silicon carbide or quartz are common edge-ring choices) and this part is supplied to the form, fit and function defined by the OEM specification.

Erosion resistance and etch uniformity

The ring’s value lies in eroding slowly and predictably. A well-characterised material removes at a known rate, so the resulting downward shift in ring height and the change in edge sheath shape can be compensated through recipe offsets or planned replacement intervals, keeping edge CD within specification across the consumable’s life.

  • High purity to avoid introducing metallic or mobile-ion contamination at the wafer edge.
  • Uniform, isotropic microstructure so erosion progresses evenly around the full circumference.
  • Tight thickness and flatness tolerances to set a repeatable sheath height from ring to ring.

Dimensional precision and particle control

Concentricity, inner-diameter tolerance and surface finish all influence how the wafer seats relative to the ring and how cleanly the ring sheds reaction by-products. Loose tolerances or a rough surface promote polymer build-up and flaking, which becomes a defect source on subsequent wafers.

  • Controlled inner diameter and concentricity to maintain an even radial gap around every wafer.
  • Specified surface finish to reduce by-product adhesion and minimise particle shedding.
  • Flat, parallel mating face for stable, repeatable seating on the chuck periphery.

Impact on tool performance and yield

Because the focus ring directly governs the plasma environment at the wafer perimeter, its condition is visible in the data long before it is visible to the eye. As the ring wears, predictable yield and process signatures emerge:

  • Edge die CD drift and tilted or tapered profiles in the outer wafer zone.
  • Widening edge-to-centre etch rate non-uniformity that erodes overall wafer yield.
  • Rising edge-zone particle counts as the worn or eroded surface sheds material.
  • Shifts in chamber impedance and RF coupling that can move the process off its established centre point.
  • Reduced effective wafer yield per ring life, raising cost per good die if replacement is deferred.

Common wear and failure modes

Progressive plasma erosion

The dominant wear mode is gradual thinning as ion bombardment sputters material from the ring’s upper surface. As the ring’s height drops, the sheath geometry at the wafer edge changes and edge CD drifts; this is expected, and the ring is replaced once it reaches its end-of-life thickness or wafer-count limit.

Cracking, chipping and arc damage

Thermal cycling, mechanical handling and localised arcing can crack or chip the ring. A fractured ring is an immediate particle hazard and can disturb wafer seating and RF coupling, so any visible crack, chip or arc burn warrants removal from service regardless of accumulated hours.

Deposition build-up and backside particles

Polymer and reaction by-products accumulate on and around the ring. If this film flakes, it generates edge and backside particles; build-up on the seating surface can also tilt the ring or wafer, degrading edge uniformity and creating an intermittent contact path.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task, but its outcome depends on clean handling and correct seating. Always follow the relevant TEL maintenance procedure and site safety practices; the sequence below is a general guide:

  • Vent the chamber, isolate RF and gas, and allow internal hardware to reach a safe handling temperature.
  • Remove the worn focus ring, noting its orientation, and inspect the chuck periphery and cover ring beneath it.
  • Clean the seating surface to remove deposition and loose particles, following the approved cleaning method.
  • Unpack the new ring with clean-room gloves, handle only at permitted areas and inspect for chips or cracks.
  • Seat the ring concentric with the wafer position, confirming it lies flat and fully home with no rock or gap.
  • Close the chamber, pump down, leak-check and run any required season or conditioning recipe.
  • Verify edge etch performance and reset the ring’s wafer-count or RF-hour life counter in the tool log.

Spare parts strategy for TEL etch consumables

Focus rings are consumed on a predictable cadence, so they belong in a managed kit alongside cover rings, electrodes and other edge hardware. Sourcing quality second-source consumables through ESCT Fab Support lets fabs hold uptime and edge yield without the cost and lead-time exposure of single-sourcing every ring:

  • Second-source new parts verified to the OEM form, fit and function, offering a cost-effective alternative to OEM-only supply.
  • Cross-referenced to OEM P/N 2L10-252318-11 and stocked under ESCT P/N ES7099-157 for fast, unambiguous reordering.
  • Indicative lead time of 4-5 weeks, supporting planned PM scheduling and buffer-stock strategies.
  • Plasma-grade material and dimensional control suited to repeatable edge etch performance.
  • Application support to help align replacement intervals with your edge-yield and uptime targets.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the 300 mm wafer on the electrostatic chuck and extends the plasma sheath beyond the wafer edge, keeping ion trajectories vertical so the outermost dies etch with the same profile and critical dimension as the wafer centre.

Is this an original TEL OEM part?

No. This is a second-source new part, supplied new and verified to the OEM form, fit and function for OEM P/N 2L10-252318-11. It is not an original Tokyo Electron OEM component and is not sold as one; it is offered as an OEM-compatible alternative.

How do I know when the ring needs replacing?

Replace it when it reaches its established thickness or wafer-count end-of-life, or sooner if you see edge CD drift, rising edge-zone particles, or any visible crack, chip or arc damage during PM inspection.

Will it affect my process if I delay replacement?

Yes. A worn ring lets the edge sheath roll off, producing tilted profiles, edge-to-centre non-uniformity and lower edge-die yield, and a cracked ring can shed particles onto subsequent wafers. Timely replacement protects both yield and tool availability.

What is the lead time and how do I reorder?

Indicative lead time is 4-5 weeks. Reorder using ESCT P/N ES7099-157, which is cross-referenced to OEM P/N 2L10-252318-11, and consider holding buffer stock so replacement always aligns with planned PM windows.

Do I need to recharacterise my recipe after fitting a new ring?

A fresh ring restores the original edge sheath geometry, so most fabs run a short season or conditioning recipe and verify edge etch performance after installation. If you had built recipe offsets to compensate for an aged ring, review and reset them on installing the new part.

Summary

The TEL focus ring (OEM P/N 2L10-252318-11, ESCT P/N ES7099-157) is a plasma-facing edge-confinement consumable that governs sheath shape, ion verticality and edge uniformity in Tokyo Electron 300 mm plasma etch chambers. Its predictable erosion makes it a planned-replacement item central to holding edge-die yield, controlling particles and maintaining stable RF coupling. Supplied as a second-source new part verified to OEM form, fit and function, with an indicative 4-5 week lead time, it offers fabs a cost-effective, well-controlled alternative for keeping TEL etch tools in specification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-252318-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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