RING,FOCUS 311-T5.5G50L LAB 2S

PART DETAILS

2L10-252691-11
RING,FOCUS 311-T5.5G50L LAB 2S

OEM P/N: 

2L10-252691-11

ESCT P/N: 

ES7099-205

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Focus ring (OEM P/N 2L10-252691-11), edge plasma confinement consumable for TEL 300 mm plasma etch systems

ESCT P/N ES7099-205 · TEL-compatible focus ring (designation 311-T5.5G50L) for 300 mm etch process chambers

The focus ring supplied under ESCT P/N ES7099-205 is an annular plasma-facing consumable that sits concentrically around the 300 mm wafer on the lower electrode of a Tokyo Electron (TEL) plasma etch chamber. Identified by the OEM part number 2L10-252691-11 and the internal designation 311-T5.5G50L, it is one of the most replacement-intensive components in any high-volume etch fleet because it is positioned directly in the path of the plasma and the accelerated ion flux that does the etching work.

In a TEL 300 mm etch chamber, the wafer is clamped to an electrostatic chuck (ESC) and the focus ring encircles its outer edge, bridging the abrupt boundary between the wafer surface and the surrounding chamber hardware. Its central job is to extend the plasma sheath outward beyond the wafer so that the electric field, ion trajectories and etch behaviour seen by the outermost few millimetres of the wafer closely match those at the centre. Without a correctly profiled and electrically appropriate focus ring, the sheath collapses at the wafer edge, ions arrive at an angle rather than vertically, and edge die suffer tilted or distorted feature profiles.

Because the ring is consumed by the very process it enables, it is treated as a scheduled-replacement consumable rather than a durable assembly. Maintaining a qualified supply of focus rings is therefore central to keeping a TEL etch tool within its edge-uniformity and particle specifications between preventive-maintenance (PM) cycles.

Functional role of the focus ring in TEL etch platforms

The focus ring is a multi-function edge component. Although it looks like a simple flat ring, its profile, height and material properties are tuned to control the plasma at the most sensitive part of the wafer. Its principal roles include:

  • Extending the plasma sheath radially outward so that the etch field at the wafer edge mirrors that at the wafer centre, preserving across-wafer uniformity.
  • Maintaining vertical ion incidence at the outer die, which keeps etch sidewalls perpendicular and prevents edge feature tilt and profile skew.
  • Acting as a sacrificial buffer that takes the brunt of ion bombardment and sputtering so the underlying electrode and ESC hardware are protected from premature wear.
  • Defining the radial termination of the active process area and helping confine the plasma over the wafer rather than allowing it to wander toward chamber walls.
  • Providing a controlled electrical and thermal environment at the wafer perimeter, influencing local RF coupling and edge temperature.
  • Setting the step height between wafer surface and ring top, a dimension that drifts as the ring erodes and that directly governs edge etch rate.

Material and process performance

Focus rings for TEL 300 mm etch chambers are manufactured from plasma-resistant materials chosen to match the chemistry of the process and the lifetime demanded by the application. The 311-T5.5G50L ring is built to the dimensional and material conventions of this consumable class so that its erosion behaviour and electrical contribution track the original component.

Plasma and chemical resistance

The ring must survive continuous exposure to energetic ions and aggressive process gases while eroding in a slow, predictable and uniform manner. Typical performance characteristics of this consumable class include:

  • High resistance to physical sputtering under directional ion bombardment, giving a controlled, gradual erosion rate.
  • Chemical compatibility with fluorine- and chlorine-bearing etch chemistries used across dielectric, silicon and conductor etch recipes.
  • Low intrinsic particulate generation, so erosion does not shed defects onto the wafer edge.
  • Material purity that avoids introducing metallic or mobile-ion contamination into the etch environment.

Dimensional and electrical stability

Beyond raw durability, the ring must hold its critical dimensions and electrical behaviour throughout its service life so the edge process stays in spec. Key attributes include:

  • Tightly toleranced inner diameter, outer diameter and thickness so the ring seats concentrically and presents the correct step height to the wafer.
  • Flat, parallel seating surfaces for even thermal contact and consistent RF coupling around the full circumference.
  • Stable resistivity or dielectric properties so the local sheath shape is reproducible from wafer to wafer.
  • Predictable erosion geometry, allowing edge-rate drift to be compensated within the recipe until the ring reaches its replacement limit.

Impact on tool performance and yield

Few consumables have as direct a line to edge-die yield as the focus ring. Because it shapes the plasma exactly where the wafer surface ends, even small changes in its height or condition show up immediately in edge metrology. A worn, mis-seated or incorrect focus ring can cause:

  • Degraded edge-to-centre etch uniformity and widening critical-dimension (CD) spread at the wafer perimeter.
  • Tilted or bowed sidewalls on outer die as ion incidence loses verticality at the edge.
  • Edge-ring exclusion creep, forcing more die to be discarded and lowering net usable wafer area.
  • Particle excursions if erosion becomes rough, flaky or non-uniform, triggering defectivity failures.
  • Shortened intervals between chamber re-qualifications as edge drift accelerates near end of ring life.
  • Unplanned downtime and scrap if a ring is run past its erosion limit and edge process moves out of control.

Common wear and failure modes

As a frontline consumable, the focus ring fails through wear rather than sudden breakage in normal operation. Understanding its degradation pattern is the key to setting the right replacement interval.

Erosion and height loss

The dominant wear mode is gradual thinning under ion bombardment. As the ring loses height, the step relative to the wafer edge changes, the sheath profile shifts and the edge etch rate drifts. Once height loss exceeds the qualified window, edge uniformity can no longer be held by recipe compensation and the ring must be replaced.

Surface roughening and particle generation

Prolonged plasma exposure can roughen the ring surface, create micro-pitting, or cause localised flaking of redeposited material. These features become particle sources that contaminate the wafer edge and drive defectivity excursions, often before the ring reaches its geometric erosion limit.

Cracking, chipping and seating faults

Thermal cycling, mishandling during PM, or a ring that is not seated flat can lead to cracks or chipped edges. A poorly seated ring also disturbs thermal contact and RF coupling around the circumference, producing azimuthal non-uniformity. Any cracked, chipped or improperly seated ring should be removed from service immediately.

Installation and replacement guidance

Focus-ring replacement is a routine but precision-sensitive PM task. The ring should only be changed by trained personnel following the relevant TEL maintenance procedure for the specific chamber. The general sequence is:

  • Place the tool in a safe maintenance state: vent the chamber as required, confirm RF and gas isolation, and follow site lock-out procedures.
  • Open the chamber and carefully lift out the worn focus ring, noting its orientation and any keying or alignment features.
  • Inspect the ESC, electrode seating surface and surrounding edge hardware for residue, damage or particulate, and clean per procedure.
  • Handle the new ES7099-205 ring only with clean, powder-free gloves or approved tooling to avoid contamination and surface damage.
  • Seat the ring concentrically and flat, confirming it sits fully home with correct orientation and no rocking or gaps.
  • Reassemble the chamber, pump down, perform leak and pressure checks, and run any required season or conditioning recipe.
  • Re-qualify the chamber with monitor wafers, verifying edge etch rate, CD uniformity and particle counts before returning to production.

Spare parts strategy for TEL etch consumables

Because focus rings are consumed on a predictable cycle, fabs benefit from holding a qualified buffer stock rather than ordering reactively. ESCT supplies the ES7099-205 focus ring as a cost-effective, qualified alternative to sole-source OEM purchasing, with advantages that include:

  • Second-source supply that reduces dependence on a single OEM channel and strengthens supply-chain resilience.
  • Parts verified to form, fit and function against the original 2L10-252691-11 specification.
  • Competitive pricing on a high-frequency consumable, improving total cost of ownership across a fleet.
  • A defined lead time of approximately 4–5 weeks, supporting planned PM scheduling and buffer-stock replenishment.
  • Cross-reference by both OEM and ESCT part numbers for fast, unambiguous identification and reordering.

Frequently asked questions

What does this focus ring do in a TEL etch chamber?

It encircles the 300 mm wafer on the lower electrode and extends the plasma sheath beyond the wafer edge, so that the outermost die see the same vertical ion bombardment and etch behaviour as the wafer centre. This protects edge-die uniformity and shields the underlying electrode from wear.

Is this an original TEL OEM part?

No. ES7099-205 is supplied as a new, second-source, OEM-compatible focus ring. It is not an original TEL-branded part, but it is manufactured and verified to match the form, fit and function of OEM P/N 2L10-252691-11 so it can be used in its place.

How do I know which OEM part this replaces?

This ring cross-references to TEL OEM P/N 2L10-252691-11, with the internal designation 311-T5.5G50L. Quoting either the OEM number or the ESCT number ES7099-205 gets the correct ring for your chamber configuration is identified.

How often does a focus ring need replacing?

Replacement frequency depends on the etch chemistry, RF power and run-rate, since the ring erodes continuously in service. Most fabs replace it on a defined PM interval driven by height-loss limits and edge-uniformity or particle monitor data rather than at a fixed calendar date.

What is the lead time for this part?

The typical lead time for ES7099-205 is approximately 4–5 weeks. Because the focus ring is a consumable replaced on a routine basis, we recommend holding buffer stock and reordering ahead of need to align with planned PM cycles.

Can the ring be reused or refurbished?

Focus rings are sacrificial consumables that erode during normal operation, so they are not generally reused once they reach their wear limit. This item is supplied new; running any focus ring past its qualified erosion window risks edge non-uniformity and particle excursions.

Summary

The ES7099-205 focus ring (TEL OEM P/N 2L10-252691-11, designation 311-T5.5G50L) is a critical edge-confinement consumable for TEL 300 mm plasma etch chambers. By extending the plasma sheath beyond the wafer edge and maintaining vertical ion incidence, it preserves edge-die etch uniformity, controls particle performance and protects the electrode beneath it. As a wear-driven part with a direct impact on yield, it should be held as qualified buffer stock and replaced on a disciplined PM schedule. Supplied as a new, second-source, OEM-compatible component verified to form, fit and function, it offers fabs a resilient, cost-effective alternative for keeping TEL etch tools within edge specification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-252691-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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