RING,FOCUS 306-T5 STEP LAB

PART DETAILS

2L10-252694-11
RING,FOCUS 306-T5 STEP LAB

OEM P/N: 

2L10-252694-11

ESCT P/N: 

ES7099-208

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Focus ring (OEM P/N 2L10-252694-11), plasma-confining edge consumable for TEL 300 mm etch systems

ESCT P/N ES7099-208 · Tokyo Electron (TEL) “306-T5 STEP LAB” focus ring · 2nd source NEW

The Focus Ring referenced by TEL part number 2L10-252694-11 is a precision-machined annular consumable that sits in the wafer-edge region of a Tokyo Electron 300 mm plasma etch process chamber. It is one of the family of edge-conditioning components, the “306-T5 STEP LAB” descriptor reflects the specific stepped profile and laboratory-qualified geometry that defines how this ring couples to the electrostatic chuck and the wafer it surrounds. In service it forms the immediate annular boundary around the 300 mm wafer, extending the active plasma region beyond the wafer edge so that the last few millimetres of die at the perimeter see process conditions comparable to those at the wafer centre.

Focus rings are among the most heavily consumed parts in any high-density plasma etch tool. They are continuously exposed to energetic ions, reactive radicals and the RF fields that drive the discharge, and their stepped geometry is engineered to shape the sheath above the wafer edge. Because the ring erodes during normal operation, its dimensions, surface condition and electrical behaviour drift over time, and that drift is directly visible in edge etch results. For this reason the focus ring is treated as a planned-replacement consumable with a defined service interval rather than a permanent chamber fixture.

This listing covers a second-source, new focus ring manufactured to match the form, fit and function of the original TEL component, offered under ESCT part number ES7099-208 with a typical lead time of 4–5 weeks. It is intended as a cost-effective, qualified alternative for fabs maintaining 300 mm TEL etch fleets that need to hold adequate consumable stock without committing exclusively to OEM supply.

Functional role of the focus ring in TEL etch platforms

In a TEL 300 mm etch chamber the focus ring is mounted concentrically around the wafer, seated on the electrostatic chuck and cathode assembly. Its principal job is to extend and confine the plasma uniformly across the full wafer diameter, but it performs several distinct electrical and process functions simultaneously.

  • Extends the plasma sheath beyond the physical wafer edge so the outermost dies experience uniform ion flux and ion energy.
  • Shapes the electric field at the perimeter to maintain a near-vertical sheath, keeping etch features perpendicular and minimising edge tilt or “tilting” of high-aspect-ratio profiles.
  • Provides a controlled, sacrificial surface that absorbs ion bombardment that would otherwise erode the chuck, cathode or other costlier hardware.
  • Maintains the correct RF coupling and electrical termination at the wafer edge so that impedance seen by the wafer perimeter matches the centre.
  • Contributes to particle containment by presenting a clean, dimensionally stable surface that does not flake or generate defects onto the wafer.
  • Sets the radial gap and stepped height relationship that the “306-T5 STEP LAB” geometry is tuned to deliver for a specific process recipe family.

Material and process performance

Focus rings of this class are produced from plasma-resistant materials selected for low contamination and predictable erosion behaviour under aggressive fluorine- and chlorine-based chemistries. Material choice and surface finish dominate the part’s service life and its effect on yield.

Plasma and chemical resistance

The ring must tolerate sustained ion bombardment and reactive-species attack while eroding slowly and evenly. Common construction for TEL edge rings of this type uses high-purity silicon, silicon carbide or quartz-class ceramics, chosen so that any erosion products are process-compatible rather than yield-killing contaminants.

  • High purity to avoid introducing metallic or particulate contamination into the etch front.
  • Low and uniform erosion rate so the stepped profile holds its shape across the qualified service interval.
  • Thermal stability so the ring does not crack or distort under the cyclic thermal load of repeated RF strikes.
  • Erosion by-products that remain compatible with the process and pumping system.

Dimensional and surface precision

The stepped “STEP LAB” geometry only delivers correct sheath shaping if the ring is machined to tight tolerances and seats flat and concentric on the chuck. Surface finish and flatness govern both RF coupling and particle generation.

  • Tight inner-diameter and step-height tolerances to set a repeatable radial gap to the wafer.
  • Flatness and parallelism for even seating and uniform RF return around the full circumference.
  • Controlled surface finish to minimise nucleation sites for particle generation and redeposition.
  • Consistent part-to-part geometry so a fresh ring reproduces the qualified baseline after a swap.

Impact on tool performance and yield

Because the focus ring conditions the plasma exactly where edge die are processed, its condition has an outsized influence on edge yield and on overall tool stability. A worn or out-of-spec ring shows up quickly in production metrics.

  • Edge-to-centre etch-rate uniformity, with worn rings driving faster or slower etching at the wafer perimeter.
  • Critical-dimension control and profile tilt on the outermost dies, the first region to fall out of spec.
  • Edge-exclusion losses, where degraded edge performance forces a wider exclusion zone and fewer good die per wafer.
  • Particle and defect counts, which rise as the ring surface roughens and begins to flake.
  • Chamber-matching across a fleet, since a single mismatched ring can make one chamber drift away from its peers.
  • RF stability and reflected power, which can shift as edge electrical coupling changes with erosion.

Common wear and failure modes

A focus ring is a sacrificial part, so it does not so much “fail” as gradually drift out of specification, though abrupt failures do occur. Understanding the dominant wear mechanisms helps set a sensible replacement interval.

Erosion and step-height loss

Continuous ion bombardment slowly removes material from the upper surfaces and the step, lowering the ring relative to the wafer and altering the sheath shape. As step height is lost, edge etch rate and profile angle drift, and beyond a threshold the ring can no longer hold edge uniformity even with recipe compensation.

Cracking and thermal stress

Repeated thermal cycling, mechanical mishandling during a swap, or seating against debris on the chuck can crack a ceramic or silicon ring. A crack creates a sudden particle source, disturbs local RF coupling and, in the worst case, allows fragments to reach the wafer and damage the chuck surface.

Surface roughening and particle generation

As the ring ages its surface roughens and accumulates polymer and redeposited films. Eventually these layers flake, raising on-wafer defect counts. A ring that still measures within dimensional limits can therefore still warrant replacement on particle-performance grounds alone.

Installation and replacement guidance

Replacing a focus ring is a routine but exacting preventive-maintenance task. Always follow the tool owner’s approved PM procedure and lockout/tagout requirements; the steps below summarise good practice.

  • Vent the chamber and isolate RF and gas supplies per the approved lockout/tagout procedure before opening the lid.
  • Remove the worn ring carefully, noting its orientation, and inspect the chuck and seating surface for debris, polymer build-up or damage.
  • Clean the seating area and verify it is flat and free of particles so the new ring seats evenly.
  • Unpack the new ES7099-208 ring using clean, powder-free gloves, handling it only at non-critical surfaces to avoid contamination.
  • Seat the ring concentrically with the correct orientation, confirming it lies flat with no rock and the step faces inward toward the wafer as designed.
  • Close the chamber, pump down, leak-check and run any required season or burn-in recipe before production.
  • Verify edge uniformity, particle counts and chamber matching on a qualification wafer, and log the swap to reset the consumable counter.

Spare parts strategy for TEL etch consumables

Focus rings are scheduled-replacement items, so consumable availability directly governs tool uptime. Sourcing qualified second-source rings such as ES7099-208 alongside OEM stock gives planners flexibility and protects against single-supplier shortages.

  • New, second-source rings verified to the form, fit and function of TEL P/N 2L10-252694-11.
  • Cost-effective alternative to OEM-only supply, helping control consumable spend across a fleet.
  • Predictable 4–5 week lead time that supports planned PM scheduling and buffer-stock policies.
  • Dual-source resilience that reduces exposure to OEM allocation or supply disruption.
  • Cross-referenced under ESCT P/N ES7099-208 for straightforward reordering and inventory tracking.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the 300 mm wafer and extends the plasma sheath past the wafer edge, so the outermost dies see the same ion flux, ion energy and etch profile as the wafer centre. Its stepped “306-T5 STEP LAB” geometry shapes the field at the perimeter to keep edge features uniform and vertical.

Is this an original OEM part?

No. This is a new, second-source component manufactured to match the form, fit and function of the original Tokyo Electron part. It is not an original OEM part and is not supplied by or affiliated with TEL; it is offered as a qualified, compatible alternative under ESCT P/N ES7099-208.

How do I know when the focus ring needs replacing?

The usual indicators are drifting edge etch-rate uniformity, profile tilt or CD shift on the outermost dies, rising particle counts, and measured step-height loss against the qualified baseline. Most fabs set a replacement interval in RF hours or wafer count and confirm it with periodic uniformity and particle checks.

What material is the ring made from?

Focus rings of this class are made from high-purity plasma-resistant materials such as silicon, silicon carbide or quartz-class ceramics, selected for slow, uniform erosion and process-compatible by-products. The specific material is matched to the original part so erosion and electrical behaviour reproduce the qualified condition.

Will fitting it require re-qualifying the chamber?

A focus ring swap is part of routine preventive maintenance, but because it directly affects edge performance, most fabs run a season or burn-in recipe followed by a qualification wafer to confirm edge uniformity, particle levels and chamber matching before returning the tool to production.

What is the lead time and how is it ordered?

This ring carries a typical lead time of 4–5 weeks and is ordered under ESCT P/N ES7099-208, cross-referenced to TEL OEM P/N 2L10-252694-11. Planning orders around your PM schedule and holding buffer stock helps avoid tool downtime waiting on a consumable.

Summary

The Focus Ring ES7099-208 (TEL OEM P/N 2L10-252694-11) is a stepped, plasma-confining edge consumable for Tokyo Electron 300 mm plasma etch chambers. It extends and shapes the plasma sheath at the wafer perimeter, protects the chuck and cathode from ion bombardment, and is central to edge etch uniformity, profile control and particle performance. As a sacrificial part it erodes predictably and is replaced on a planned interval. Supplied new and second-sourced to OEM-equivalent form, fit and function with a 4–5 week lead time, it gives TEL etch fleets a cost-effective, dual-source option for keeping critical consumable stock on hand.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 2L10-252694-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

REQUEST A QUOTE

Fill out the form below to request a quote for the part/s you require, making sure to include the OEM part number.

If the part you are looking for is not listed, get in touch and we will try to source it for you through our wide network of partners and suppliers.