FOCUS RING,380-T6.5,IN303(CP)

PART DETAILS

3D10-250158-11
FOCUS RING,380-T6.5,IN303(CP)

OEM P/N: 

3D10-250158-11

ESCT P/N: 

ES7099-083

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

TEL focus ring 380-T6.5 insulator (OEM P/N 3D10-250158-11), edge-confinement insulating ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-083, 2nd source NEW, OEM-compatible insulating focus ring for Tokyo Electron etch chambers

The TEL Focus Ring 380-T6.5 (OEM P/N 3D10-250158-11) is an insulating consumable ring fitted to the wafer-edge region of Tokyo Electron 300 mm plasma etch process chambers. The raw descriptor “FOCUS RING, 380-T6.5, IN303(CP)” encodes its identity: it is a focus ring designed for 380 mm-class chamber hardware, manufactured to a nominal thickness profile of around 6.5 mm, and built from an insulating ceramic material (the “IN” prefix indicating an insulator grade rather than a conductive silicon or graphite part). It encircles the electrostatic chuck and the production wafer, sitting flush against the outer rim of the substrate to extend the plasma sheath beyond the wafer edge.

In a plasma etch chamber, the few millimetres of real estate at the wafer perimeter are the hardest to control. Without a sacrificial ring surrounding the substrate, the sheath collapses inward at the wafer edge, ion trajectories tilt, and etch rate and profile drift away from the centre-die target. The focus ring corrects this by presenting a continuous dielectric surface that the sheath can stand on, effectively making the wafer “look” larger to the plasma so that the usable area extends all the way to the bevel. As an insulating part, this particular ring shapes the local electric field by virtue of its permittivity rather than by carrying RF current, which distinguishes it from conductive silicon focus rings used in other process recipes.

Because it is positioned directly in the ion flux and consumed steadily over thousands of RF hours, the focus ring is one of the most frequently replaced consumables in any TEL etch fleet. Its dimensional stability and material consistency map almost one-to-one onto edge-die yield, making a reliably sourced, dimensionally accurate replacement a genuine production lever rather than a commodity buy.

Functional role of the focus ring in TEL etch platforms

Within a Tokyo Electron 300 mm etch chamber, the 380-T6.5 insulating focus ring performs several interlocking functions that together define how cleanly the wafer edge is processed:

  • Extends the plasma sheath radially outward past the wafer rim so that ion incidence remains close to vertical across the outermost dies.
  • Acts as a sacrificial dielectric surface that absorbs ion bombardment and erosion in place of the chamber hardware and the wafer carrier.
  • Shapes the local electric field at the edge through its dielectric permittivity, tuning sheath curvature without injecting RF current into the wafer edge.
  • Provides a defined, repeatable geometric boundary that confines the active plasma over the substrate and discourages stray etching of surrounding components.
  • Helps stabilise edge gas conductance and the radial neutral-flux gradient, contributing to a uniform etch front from centre to edge.
  • Protects the underlying electrostatic chuck rim and ceramic surfaces from direct sputter and polymer deposition.

Material and process performance

Dielectric behaviour and plasma resistance

As an insulator-grade ring, the 380-T6.5 is selected for stable dielectric properties and resistance to fluorine- and chlorine-based etch chemistries. Its permittivity is a tuned process variable: it sets how the sheath bends at the wafer edge, so material composition and density must be held within tight tolerances batch to batch.

  • Consistent dielectric constant to preserve repeatable edge sheath shaping across the consumable’s service life.
  • Resistance to halogen plasma attack to slow surface roughening and recession.
  • Low intrinsic particle shedding to protect defect-density budgets at the wafer edge.
  • Thermal stability so that dielectric and dimensional behaviour hold across the chamber duty cycle.

Dimensional and surface conformance

The nominal 6.5 mm thickness class and the inner and outer diameters that mate to the chuck rim are critical to function. A ring that sits even fractionally proud or recessed shifts the sheath height relative to the wafer surface, directly altering edge etch rate and tilt.

  • Tight thickness and flatness tolerances to maintain correct sheath standoff relative to the wafer plane.
  • Concentric inner diameter so the ring seats true to the wafer rim and avoids asymmetric edge effects.
  • Controlled surface finish to manage polymer adhesion and ease of in-chamber cleaning.
  • Verified form, fit and function against the OEM 3D10-250158-11 envelope before despatch.

Impact on tool performance and yield

Because the focus ring governs the most marginal region of the wafer, its condition feeds straight through to fab-level metrics:

  • Edge-die yield, since sheath collapse from a worn ring tilts ions and skews critical dimensions on the outermost dies.
  • Etch-rate and profile uniformity from centre to edge, a primary acceptance criterion for advanced etch steps.
  • Process repeatability and recipe drift, as ring erosion gradually changes the edge environment between replacements.
  • Particle and defect performance, where a degraded or cracked ring becomes a source of contamination.
  • Mean time between cleans and overall chamber availability, both tied to predictable ring wear behaviour.

Common wear and failure modes

Erosion and thickness recession

The dominant wear mode is gradual ion-driven erosion that thins the ring and recesses its top surface over RF hours. As the effective height drops, the sheath sits lower relative to the wafer and edge etch behaviour drifts, eventually pushing edge dies outside specification and triggering scheduled replacement.

Cracking and chipping

As a ceramic insulator, the ring is vulnerable to thermal-cycling stress, mechanical mishandling during preventive maintenance, and chipping at the inner rim. Cracks compromise dielectric continuity and become particle generators, so any visible damage on inspection should condemn the part immediately.

Polymer build-up and surface roughening

Etch by-products and polymer films accumulate on the ring surface, while halogen attack roughens it over time. Both alter the local field and gas conductance and can flake into the process; once cleaning no longer restores the surface, the ring has reached end of life.

Installation and replacement guidance

Focus ring replacement is a routine preventive-maintenance task but, as an edge-critical dielectric component, it rewards careful, contamination-free handling. The following sequence reflects general good practice and should be carried out in line with your site’s qualified TEL procedures:

  • Vent the chamber and confirm the tool is fully isolated, de-energised and at a safe temperature before opening.
  • Don clean-room gloves and use clean tools; handle the ring only by its outer edge to avoid contaminating critical surfaces.
  • Lift out the worn ring, then inspect and clean the electrostatic chuck rim and seating surface for residue, particles or damage.
  • Inspect the new ES7099-083 ring for cracks, chips or handling marks before installation.
  • Seat the replacement concentrically and flat against the chuck rim, with no rocking, gap or rotational misalignment.
  • Close the chamber, pump down, and run leak checks and any required seasoning or conditioning cycles.
  • Qualify with edge-uniformity and particle monitor wafers, and reset the consumable life counter before returning to production.

Spare parts strategy for TEL etch consumables

Focus rings are scheduled-replacement consumables, so the constraint is rarely whether a ring is needed but whether the right ring is on the shelf when the chamber is opened. ESCT Fab Support supplies the ES7099-083 as a managed alternative to single-source OEM procurement:

  • Second-source NEW supply that reduces dependence on a single OEM channel for a high-turnover consumable.
  • Verification to the form, fit and function of OEM P/N 3D10-250158-11 so installation and process behaviour remain familiar.
  • A clear lead time of 4–5 weeks to support planned PM scheduling and buffer-stock policies.
  • Consistent ESCT part identification (ES7099-083) for clean stores, BOM and traceability records.
  • A cost-managed route to maintaining edge-yield-critical consumable inventory across a TEL etch fleet.

Frequently asked questions

What does this focus ring actually do in the chamber?

It surrounds the wafer at the chuck rim and extends the plasma sheath outward past the wafer edge. As an insulating ring it shapes the edge electric field through its dielectric properties, keeping ion trajectories vertical and edge etch behaviour matched to the centre of the wafer.

Is this an original OEM part?

No. This ES7099-083 is supplied as a second-source NEW, OEM-compatible part. It is a new component verified to the form, fit and function of TEL OEM P/N 3D10-250158-11, but it is not an original Tokyo Electron OEM part and is not represented as one.

Why is it an insulating ring rather than a silicon one?

The “IN” designation indicates an insulator-grade material. Some recipes pair the wafer with a conductive silicon focus ring that participates in the RF path, while others call for a dielectric ring that tunes the edge field through permittivity alone. This part is the insulating variant for chambers configured to that scheme.

How often will it need replacing?

Service life depends on chemistry, power and duty cycle, so it is governed by your qualified consumable-life limits rather than a fixed figure. The ring is replaced once erosion-driven thickness recession begins to push edge uniformity or particle performance outside specification.

What is the lead time and condition?

The part is supplied new from a second source with a typical lead time of 4–5 weeks. Planning replenishment against this window and your PM cadence helps avoid chamber downtime waiting on an edge-critical consumable.

How do I confirm it fits my chamber?

Cross-reference your existing OEM part number 3D10-250158-11 and the 380-T6.5 designation against your chamber configuration. Because edge hardware is recipe- and configuration-specific, confirm the insulating-ring variant matches your current build before ordering.

Summary

The TEL Focus Ring 380-T6.5 (OEM P/N 3D10-250158-11, ESCT P/N ES7099-083) is an insulating, dielectric edge ring for Tokyo Electron 300 mm plasma etch chambers. It extends the plasma sheath past the wafer rim, shapes the edge electric field through its permittivity, and acts as a sacrificial barrier protecting the electrostatic chuck. As a high-turnover consumable whose erosion directly drives edge-die yield, particle performance and process repeatability, it benefits from dependable second-source supply, accurate dimensions and careful, contamination-free installation. ESCT Fab Support offers it as a new, OEM-compatible part with predictable lead time to keep TEL etch chambers running to specification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-250158-11. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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