ELCTD, MONO TALON+, CZ, 18 STEP

PART DETAILS

716-073979-032
ELCTD, MONO TALON+, CZ, 18 STEP

OEM P/N: 

716-073979-032

ESCT P/N: 

ES2099-055

PART TYPE:

2nd Source NEW

OEM: 

LAM
MORE INFO

Monolithic silicon cathode electrode “Talon+” (OEM P/N 716-073979-032), 18-step CZ silicon upper electrode for LAM plasma etch systems

ESCT P/N ES2099-055, second-source new, form-fit-function verified CZ silicon cathode

The Monolithic “Talon+” silicon cathode (OEM P/N 716-073979-032) is a single-piece Czochralski (CZ) silicon upper-electrode component used in LAM plasma etch process chambers. The shorthand on the part label (“ELCTD, MONO TALON+, CZ, 18 STEP”) decodes to a monolithic silicon electrode machined from CZ-grown crystal, carrying an 18-step concentric profile on its plasma-facing surface. As a cathode-class electrode, it forms part of the RF electrode stack that couples power into the discharge and helps define the spatial distribution of plasma above the wafer.

In a 300 mm capacitively coupled etch chamber the silicon cathode sits within the powered or counter-electrode assembly, directly facing the wafer across the discharge gap. Because it is silicon rather than a coated metal, it participates chemically as well as electrically: it presents a controlled, consumable silicon surface to a fluorine- and oxygen-bearing plasma while simultaneously conducting RF current and shaping the local field. The 18-step machined relief on the surface is not cosmetic, it tailors the gap profile and the local plasma density radially, which is one of the primary levers an etch engineer uses to flatten etch-rate and critical-dimension uniformity from wafer centre to edge.

Because the Talon+ cathode is a wear item that is gradually consumed by ion bombardment and chemical attack, it is one of the highest-value scheduled-replacement parts in the chamber. Its condition directly governs particle counts, etch repeatability and the length of usable production campaigns between wet-cleans, making a reliable, qualified supply of replacement electrodes a core part of any fab’s consumables strategy.

Functional role of the silicon cathode in LAM plasma etch platforms

The Talon+ monolithic cathode performs several overlapping electrical, chemical and mechanical jobs at the top of the discharge. It is simultaneously an RF electrode, a chemically active surface and a precision-machined boundary that defines the discharge gap geometry.

  • Couples RF power into the plasma and completes part of the RF return path, sustaining the discharge above the wafer.
  • Presents a uniform, high-purity silicon surface that helps scavenge free fluorine and stabilise the fluorine-to-carbon ratio in fluorocarbon etch chemistries.
  • Defines the upper boundary of the discharge gap, with its 18-step concentric profile tuning plasma density and ion flux radially across the wafer.
  • Helps confine and centre the plasma, supporting symmetric etch behaviour and stable impedance for the matching network.
  • Acts as a sacrificial consumable, taking the brunt of ion and radical attack so that more permanent chamber hardware is protected.
  • Contributes to thermal management of the upper assembly by conducting heat away from the plasma-facing surface toward the cooled electrode body.

Material and process performance

CZ silicon material properties

The “CZ” designation tells you the electrode is machined from Czochralski-grown monocrystalline silicon, the same growth route used for device wafers. This matters because purity and crystal quality directly set the particle and metals-contamination budget the electrode brings into the chamber.

  • High-purity monocrystalline silicon minimises metallic contamination transferred to the wafer surface.
  • Controlled resistivity supports predictable RF coupling and a stable, repeatable plasma impedance.
  • Uniform crystal structure promotes even erosion, so the surface recedes predictably rather than pitting locally.
  • As a monolithic single piece, there are no bonds or joints to delaminate, eliminating a common particle and arcing source.

18-Step profile and surface engineering

The defining feature of the Talon+ geometry is its 18-step concentric machined surface. These stepped zones change the local gap height and therefore the local field and plasma density as a function of radius, giving process engineers fine radial control over etch behaviour.

  • Stepped profile tailors ion flux from centre to edge to flatten etch-rate and CD uniformity.
  • Machining tolerances on each step have to be tight, profile errors translate directly into across-wafer non-uniformity.
  • Surface finish governs both particle shedding and the initial erosion behaviour during chamber seasoning.
  • The fixed, repeatable geometry lets a fab transfer an established recipe to a freshly serviced chamber with minimal re-qualification.

Impact on tool performance and yield

Because the cathode sits directly in the discharge and faces the wafer, its physical and electrical state is reflected almost immediately in process results. A worn, contaminated or out-of-tolerance electrode degrades the very metrics the chamber exists to control.

  • Etch-rate drift and degraded centre-to-edge uniformity as the surface erodes and the profile changes.
  • Critical-dimension and profile-angle shifts that push wafers outside specification windows.
  • Rising particle counts from eroded or flaking silicon, driving defect-related yield loss.
  • Plasma instability or unfavourable impedance shifts that challenge the RF match and trip interlocks.
  • Shorter intervals between wet-cleans and unplanned tool downtime, reducing fab throughput.
  • Increased scrap and rework cost when contamination reaches the device surface.

Common wear and failure modes

Plasma erosion and surface recession

The dominant wear mechanism is steady consumption of silicon by ion bombardment and chemical etching. Over a campaign the plasma-facing surface recedes and the carefully machined 18-step profile rounds and shallows, which slowly shifts the gap geometry and degrades the radial uniformity the electrode was designed to deliver.

Particle generation and flaking

As erosion progresses, micro-roughening, redeposited films and localised attack can cause the surface to shed silicon particulate. Once particle counts climb, the electrode becomes a defect source on the wafer well before it is fully consumed, often setting the practical replacement point.

Cracking, arcing and contamination

Thermal cycling and mechanical or RF stress can initiate cracks in monocrystalline silicon, while poor clamping or contaminated contact surfaces invite localised arcing that pits the electrode. Any handling contamination or trapped moisture also risks introducing metals or particles into an otherwise high-purity surface.

Installation and replacement guidance

Silicon electrodes are brittle, high-purity components and must be handled in a clean, controlled manner. The following sequence reflects good practice; always defer to the platform’s own service procedure and lock-out/tag-out requirements.

  • Vent the chamber, isolate RF, gas and vacuum, and follow full lock-out/tag-out before opening the lid or upper-electrode assembly.
  • Remove the worn cathode, inspect the mating surfaces, clamps and any backing/bonding interface for residue, erosion or damage.
  • Unpack the replacement electrode in a clean area using powder-free gloves; never touch the plasma-facing silicon with bare hands.
  • Verify part identity and orientation, confirming the 18-step profile faces the discharge and indexing features align correctly.
  • Seat the electrode evenly and tighten clamps to the specified torque and pattern for uniform contact and to avoid cracking.
  • Reassemble the lid, restore services, pump down and leak-check the chamber to base pressure.
  • Run the prescribed seasoning/conditioning recipe and re-qualify etch rate, uniformity and particle performance before returning to production.

Spare parts strategy for LAM plasma etch consumables

Silicon cathodes are scheduled consumables, so availability and consistency matter as much as the part itself. ESCT Fab Support stocks and sources these electrodes as a qualified second-source alternative, helping fabs control cost and protect uptime without compromising on form, fit and function.

  • Second-source new electrodes verified to the original form, fit and function for confident drop-in replacement.
  • Clear cross-reference between OEM P/N 716-073979-032 and ESCT P/N ES2099-055 to simplify ordering.
  • Competitive pricing against single-source OEM supply, reducing consumables spend per chamber.
  • A 4-5 week lead time that supports planned PM scheduling and buffer-stock policies.
  • High-purity CZ silicon construction consistent with the demands of advanced etch processes.
  • Application support to confirm fit against your tool configuration before you commit to an order.

Frequently asked questions

What does “ELCTD, MONO TALON+, CZ, 18 STEP” actually describe?

It is the OEM shorthand for a monolithic (“MONO”) silicon electrode (“ELCTD”) of the Talon+ design, machined from Czochralski (“CZ”) crystal silicon and carrying an 18-step concentric profile on its plasma-facing surface. In plain terms, it is a single-piece silicon cathode for a plasma etch chamber.

Is this an original OEM part?

No. This electrode is supplied as a second-source, new OEM-compatible part. It is verified to match the original in form, fit and function and cross-references to OEM P/N 716-073979-032, but it is not an original OEM-branded component.

Why is the electrode made from silicon rather than metal?

A silicon surface participates chemically in the plasma, it helps scavenge free fluorine and stabilise the etch chemistry, while keeping metallic contamination low. A monolithic CZ silicon electrode therefore supports both clean process chemistry and stable RF coupling in a way a metal electrode cannot.

How do I know when the cathode needs replacing?

Typical indicators are drifting etch rate or uniformity, shifts in critical dimensions, rising particle counts and increasing difficulty holding the RF match. Most fabs replace the electrode on a defined campaign or PM interval set by process data rather than waiting for full erosion.

What is the lead time for ESCT P/N ES2099-055?

The current lead time is 4-5 weeks. Because this is a scheduled consumable, we recommend aligning orders with your preventive-maintenance calendar and holding appropriate buffer stock to avoid unplanned downtime.

How should the electrode be handled during installation?

Treat it as a brittle, high-purity item. Use powder-free gloves, avoid touching the plasma-facing surface, support it evenly, and tighten clamps to the specified torque and pattern. After fitting, season the chamber and re-qualify the process before returning to production.

Summary

The Monolithic “Talon+” CZ silicon cathode (OEM P/N 716-073979-032, ESCT P/N ES2099-055) is a single-piece, high-purity silicon upper electrode for LAM plasma etch chambers. Its 18-step machined profile tunes radial plasma density to hold etch-rate and CD uniformity, while its CZ silicon surface stabilises etch chemistry and keeps contamination low. As a consumable wear item, its condition directly drives uniformity, particle performance and uptime, which is why a qualified, well-stocked second-source supply is so useful to high-volume etch operations.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Lam Research part number 716-073979-032. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Lam Research, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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