CORE_INNER ELECTRODE

PART DETAILS

716-069688-005
CORE_INNER ELECTRODE

OEM P/N: 

716-069688-005

ESCT P/N: 

ES2099-041

PART TYPE:

2nd Source NEW

OEM: 

LAM
MORE INFO

Core inner electrode (OEM P/N 716-069688-005), silicon cathode electrode for LAM plasma etch systems

ESCT P/N ES2099-041 | cathode-class chamber consumable | 2nd source NEW

The Core Inner Electrode is the central, inner-zone section of the powered silicon cathode assembly used in LAM plasma etch process chambers. In a segmented top or bottom electrode design, the “inner” core occupies the region directly above or beneath the central area of the wafer, where it works alongside the surrounding outer electrode and edge components to present a continuous, conditioned silicon surface to the plasma. As a cathode-class part it is not a passive shield: it carries RF energy into the discharge, is consumed by ion bombardment and reactive chemistry, and helps fix the geometry of the plasma sheath that ultimately defines etch behaviour across the wafer.

Because it sits at the heart of the electrode stack, the Core Inner Electrode disproportionately influences centre-of-wafer process results. Its surface condition, flatness and electrical contact determine how uniformly power couples into the plasma above the wafer centre, and its silicon chemistry participates directly in fluorocarbon and halogen etch reactions. A worn, cracked or poorly seated core electrode shows up immediately as centre-to-edge non-uniformity, drifting etch rates and rising particle counts.

ESCT Fab Support supplies the Core Inner Electrode under part number ES2099-041 as a second-source, new component verified to the form, fit and function of LAM OEM P/N 716-069688-005. It is intended as a direct, drop-in consumable for fabs seeking to control spares cost and lead time without compromising chamber performance.

Functional role of the core inner electrode in LAM plasma etch platforms

Within the etch chamber the Core Inner Electrode performs several tightly coupled duties at once, electrical, chemical and mechanical. It is part of the RF-driven cathode, so its behaviour is bound up with power delivery, plasma confinement and the reactive surface chemistry that drives the etch itself.

  • Couples RF power into the discharge over the central zone of the wafer, setting the local sheath voltage and ion energy.
  • Presents a sacrificial high-purity silicon surface that participates in fluorocarbon and halogen plasma chemistry, helping scavenge free fluorine and stabilise etch chemistry.
  • Establishes a low-impedance RF return and ground reference in concert with the outer electrode and confinement hardware.
  • Defines part of the electrode-to-wafer gap and surface flatness that govern plasma sheath shape and centre-of-wafer uniformity.
  • Works as the inner segment of a zoned electrode, allowing centre and edge behaviour to be balanced against the outer electrode and edge rings.
  • Contributes to thermal management at the wafer-facing surface, conducting heat away from the central plasma load to maintain a stable surface temperature.

Material and process performance

As a silicon cathode consumable, the value of the Core Inner Electrode is determined by its material purity, surface finish and dimensional control. These properties dictate both how cleanly it etches and how long it survives in an aggressive plasma environment.

Silicon purity and chemistry

Cathode electrodes of this type are manufactured from high-resistivity, high-purity silicon so that trace metals and mobile contaminants are not sputtered into the chamber and onto the wafer. The silicon surface is chemically active in fluorine- and chlorine-bearing plasmas, consuming free radicals and helping to keep etch rate and selectivity stable from wafer to wafer. Consistent bulk purity is what allows a second-source electrode to deliver the same defect and metals performance expected from the original.

Flatness, finish and erosion resistance

Surface flatness and a controlled finish keep the electrode-to-wafer gap uniform and the sheath well behaved across the inner zone. A tightly specified finish also slows micro-roughening under ion bombardment, which is what eventually causes particle generation and rate drift. Dimensional accuracy at the mounting and mating features gives correct seating against the outer electrode and reliable, repeatable RF contact over the service life of the part.

  • High-purity silicon construction to minimise metals contamination and particle shedding.
  • Controlled surface finish to resist micro-roughening and delay erosion-driven particle release.
  • Tight flatness and thickness tolerance to preserve a uniform gap and stable sheath over the wafer centre.
  • Precision mating geometry for repeatable seating and low-impedance RF contact.

Impact on tool performance and yield

Because it governs the central etch zone, the condition of the Core Inner Electrode is felt directly in process metrics and ultimately in device yield. A degraded core electrode rarely fails silently, it shifts results in ways that consume engineering time and scrap budget.

  • Centre-to-edge etch non-uniformity as the inner-zone surface erodes faster than the outer electrode.
  • Etch-rate and critical-dimension drift that pushes chambers out of statistical process control.
  • Rising particle counts and defect adders from a roughened or cracked silicon surface.
  • Unstable RF coupling and reflected power if contact surfaces wear or seating degrades.
  • Increased unplanned downtime and chamber requalification cycles, eroding tool availability.

Common wear and failure modes

Erosion and surface roughening

Continuous ion bombardment and reactive chemistry steadily consume the silicon surface. Over time the inner zone thins and roughens, which changes the local sheath, shifts centre-of-wafer etch rate and begins to generate particles. This is the normal, expected end-of-life mechanism for a cathode electrode and is why it is treated as a scheduled consumable.

Thermal cracking and fracture

Silicon is brittle, and repeated thermal cycling combined with mechanical clamping stress can initiate cracks, particularly around mounting features or at edges. A cracked core electrode is a serious event: it can shed large particles, distort the RF path and, in the worst case, fragment inside the chamber, forcing an unplanned wet clean and full requalification.

Contact and seating degradation

Poor or deteriorating contact between the core electrode and its mating surfaces raises RF impedance locally, producing arcing, hot spots and reflected-power excursions. Contamination, deposition build-up or a warped seating interface can all manifest as intermittent power-coupling faults that mimic generator or match-network problems and are easy to misdiagnose.

Installation and replacement guidance

Replacement should follow the platform’s documented maintenance procedure and be carried out by trained personnel under proper contamination controls. The following sequence outlines the typical approach for an inner cathode electrode.

  • Place the tool in a safe maintenance state, vent the chamber and confirm RF power and gas supplies are locked out.
  • Remove the surrounding hardware (outer electrode, edge components and any clamps or fasteners) needed to access the inner core, noting orientation.
  • Carefully lift out the worn core electrode using clean, powder-free gloves; inspect the seating surface and RF contact area for deposits, damage or warpage.
  • Clean the mating interface per procedure for flat, low-impedance contact, and inspect the new ES2099-041 electrode for any handling damage before fitting.
  • Seat the new electrode in the correct orientation, with full, even contact and no gaps, and torque all fasteners to specification in the prescribed sequence.
  • Reassemble the outer electrode and edge hardware, then pump down and leak-check the chamber.
  • Run the seasoning, conditioning and qualification recipes, and confirm uniformity, etch rate and particle performance before returning the chamber to production.

Spare parts strategy for LAM etch consumables

Cathode electrodes are scheduled-wear items, so they are an ideal candidate for a managed second-source spares strategy. ESCT Fab Support helps fabs hold the right parts at the right cost without exposing chambers to avoidable risk.

  • Second-source, new construction verified to the form, fit and function of LAM OEM P/N 716-069688-005.
  • High-purity silicon and tight dimensional control to match original process and particle performance.
  • Meaningful cost reduction against OEM list pricing for a recurring consumable.
  • A typical lead time of 4-5 weeks, supporting planned preventive-maintenance scheduling and buffer stocking.
  • Clear ESCT cross-reference (ES2099-041) for straightforward stores management and reordering.
  • Technical support to confirm applicability against your specific chamber configuration.

Frequently asked questions

What does the core inner electrode actually do?

It is the inner, central section of the powered silicon cathode in a LAM plasma etch chamber. It couples RF power into the plasma over the wafer centre, presents a reactive silicon surface to the etch chemistry, and helps fix the sheath geometry that controls centre-of-wafer uniformity.

Is this an original LAM OEM part?

No. This is a second-source, new component supplied by ESCT Fab Support under ES2099-041 and verified to the form, fit and function of LAM OEM P/N 716-069688-005. It is not an original OEM part and is not sold as one.

How often does a cathode electrode need replacing?

Service life depends on process chemistry, power and duty cycle, so it is best governed by your own preventive-maintenance data and in-line monitors. As a consumable it should be replaced on a planned schedule once erosion, drift or particle trends approach your control limits, rather than run to failure.

What are the first signs it is worn out?

Typical indicators are creeping centre-to-edge etch non-uniformity, etch-rate or critical-dimension drift, rising particle and defect counts, and occasionally unstable RF coupling or reflected-power excursions linked to surface or contact degradation.

Will it match my existing process performance?

It is built from high-purity silicon to matching dimensions and finish so that, after normal seasoning and qualification, it should reproduce the etch, uniformity and particle behaviour of the part it replaces. We always recommend running your standard chamber qualification before returning to production.

What is the lead time and how do I order?

The typical lead time is 4-5 weeks. Order using ESCT P/N ES2099-041, quoting the LAM OEM reference 716-069688-005 and your chamber configuration, and our team can confirm applicability before you commit.

Summary

The Core Inner Electrode (LAM OEM P/N 716-069688-005, ESCT P/N ES2099-041) is the central silicon cathode segment that drives RF power and reactive chemistry over the wafer centre in LAM plasma etch chambers. Its purity, flatness and contact integrity directly shape etch uniformity, particle performance and tool availability, and as a scheduled-wear consumable it is well suited to a cost-controlled second-source spares programme. Supplied new and verified to form, fit and function, ES2099-041 offers a dependable, lower-cost alternative for keeping etch chambers in qualification.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Lam Research part number 716-069688-005. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Lam Research, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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