CATHODE,SI,777H,5T

PART DETAILS


CATHODE,SI,777H,5T

OEM P/N: 

N/A

ESCT P/N: 

ES7099-027

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Cathode, Si, 777H, 5T for TEL systems

Precision silicon cathode for plasma generation, RF energy transfer, and chamber process stability

The Cathode, Si, 777H, 5T is a precision-engineered silicon plasma-facing component used in Tokyo Electron (TEL) semiconductor equipment to support plasma generation, RF energy coupling, and stable process performance in advanced semiconductor manufacturing environments.

Installed within the process chamber as a primary plasma-generation surface, the cathode plays a critical role in establishing the electrical environment required for etch, deposition, and plasma-enhanced semiconductor processes. In applications where plasma uniformity, ion distribution, process repeatability, and defect control directly impact wafer yield, so cathode condition has to stay good.

Because cathodes operate under continuous plasma exposure, ion bombardment, RF electrical stress, thermal cycling, and reactive process chemistries, erosion, dimensional wear, surface degradation, or contamination buildup can contribute to plasma instability, process drift, increased particle generation, or chamber qualification failures. The Cathode, Si, 777H, 5T is engineered to support stable chamber performance under demanding fab operating conditions.

The ESCT equivalent part number for this component is ES7099-027, supplied as a 2nd Source NEW OEM-compatible replacement designed to meet form, fit, and functional requirements aligned with TEL equipment requirements.

Functional role within TEL systems

The Cathode, Si, 777H, 5T functions as a critical plasma-generation and electrical interface component.

Core functions include:

  • Supporting plasma generation within the process chamber
  • Carrying RF energy transfer and electrical field distribution
  • Helping maintain stable plasma density and uniformity
  • Supporting repeatable wafer processing conditions
  • Contributing to process consistency and chamber stability
  • Supporting uptime through reliable plasma-facing performance

In many TEL platforms, the cathode may operate alongside related hardware such as focus rings, ground rings, ESC assemblies, shield components, and chamber consumables that collectively support plasma control and process repeatability.

Design and performance characteristics

Plasma generation and electrical stability

The cathode supports controlled plasma behavior throughout the process cycle.

Key performance characteristics include:

  • Stable plasma excitation support
  • Reliable RF energy transfer characteristics
  • Consistent electrical field distribution
  • Reduced risk of plasma instability
  • Contribution to repeatable process performance

Stable plasma conditions give consistent wafer results.

Silicon plasma-facing surface performance

Material integrity directly affects process consistency.

Performance attributes may include:

  • High-purity silicon construction
  • Stable plasma-facing surface characteristics
  • Resistance to plasma-induced erosion
  • Reduced susceptibility to contamination-related degradation
  • Reliable performance under sustained process exposure

Surface condition plays a substantial role in chamber stability and particle control.

Thermal and mechanical reliability

Designed for demanding semiconductor production environments.

Durability characteristics may include:

  • Stable performance under thermal cycling
  • Precision dimensional tolerances
  • Resistance to process-induced wear
  • Long service life under production duty
  • Support for repeatable maintenance outcomes

Reliable cathode condition helps maintain chamber qualification and process consistency.

Integration with related chamber hardware

The Cathode, Si, 777H, 5T may operate alongside related chamber components including:

  • Focus ring assemblies
  • Ground ring hardware
  • ESC process components
  • Chamber shields and liners
  • Plasma-facing consumables
  • RF distribution assemblies

Together these components support broader chamber control and process stability.

Impact on tool performance, yield, and uptime

The Cathode, Si, 777H, 5T can directly influence chamber performance and equipment availability.

Potential impacts of wear or degradation include:

  • Plasma instability
  • Process non-uniformity
  • Increased particle generation risk
  • Chamber conditioning drift
  • RF coupling inconsistencies
  • Higher defect exposure
  • Reduced equipment availability

Replacing a degraded cathode can help restore chamber stability and improve process repeatability.

Common failure modes and diagnostic indicators

Plasma-facing surface erosion

Continuous plasma exposure may gradually affect cathode performance.

Indicators include:

  • Surface erosion patterns
  • Material loss over time
  • Increased process variability
  • Chamber performance drift
  • Reduced plasma consistency

Electrical performance degradation

Electrical characteristics may change as wear progresses.

Symptoms may include:

  • Plasma ignition inconsistencies
  • RF tuning instability
  • Increased chamber matching adjustments
  • Process repeatability concerns
  • Electrical performance variation

Particle generation and contamination risks

Surface degradation may contribute to contamination concerns.

Indicators include:

  • Increased particle counts
  • Defect-related excursions
  • Chamber cleanliness issues
  • More frequent maintenance intervals
  • Reduced process stability

Wear in the cathode may also increase stress on surrounding plasma-facing hardware and chamber consumables.

Installation and maintenance best practices

To support best performance:

  • Follow OEM-approved handling procedures
  • Inspect plasma-facing surfaces before installation
  • Verify correct seating and chamber integration
  • Evaluate adjacent consumable condition during service events
  • Inspect for erosion and contamination during PM intervals
  • Perform chamber qualification after replacement
  • Confirm stable process conditions before returning equipment to production

OEM part number and compatibility

The Cathode, Si, 777H, 5T is supplied as an OEM-compatible replacement for TEL semiconductor systems.

Key considerations:

  • Must match chamber architecture requirements
  • Material and dimensional compatibility are critical
  • Verify equipment compatibility before installation
  • Confirm integration with surrounding chamber hardware
  • Evaluate associated wear components during maintenance

OEM P/N: N/A ESCT P/N: ES7099-027 Part Type: 2nd Source NEW OEM: TEL

Why source from ESCT Fab Support

ESCT advantages

  • OEM-aligned form, fit, and functional verification
  • Quality-controlled manufacturing and inspection processes
  • Verified subsystem compatibility support
  • Faster availability versus OEM lead times
  • Reduced Mean Time To Repair (MTTR)
  • Expertise in semiconductor plasma-facing consumables
  • Cost-effective second-source procurement strategies

Maintaining strategic inventory of the ES7099-027 Cathode, Si, 777H, 5T can reduce downtime exposure and improve maintenance readiness.

Frequently asked questions

1. What does the cathode, Si, 777H, 5T do?

It serves as a plasma-facing electrical component that supports plasma generation, RF energy transfer, and process stability within TEL semiconductor equipment.

2. Why is a cathode important in plasma processing systems?

The cathode directly influences plasma formation, electrical field distribution, and overall process consistency.

3. Why is silicon used for this cathode?

High-purity silicon is commonly used for plasma-facing applications because of its process compatibility, electrical characteristics, and ability to support stable chamber conditions.

4. What are signs the cathode may need replacement?

Common indicators include:

  • Surface erosion
  • Process drift
  • Plasma instability
  • Increased particle generation
  • RF tuning issues
  • Chamber qualification challenges

5. Can cathode wear affect process uniformity?

Yes. Surface degradation can alter plasma behavior and contribute to non-uniform wafer processing.

6. Can a worn cathode contribute to contamination?

Yes. Material erosion and surface degradation may increase particle generation risks.

7. Can this component affect yield?

Yes. Plasma instability and contamination-related issues can directly impact wafer quality and production yield.

8. How are cathode issues typically diagnosed?

Issues may be identified through PM inspections, plasma diagnostics, RF performance monitoring, particle trend analysis, or chamber qualification results.

9. Does replacement require chamber qualification afterward?

Yes. Chamber qualification and process verification should be performed after cathode replacement.

10. What happens if the wrong cathode is installed?

Incorrect geometry, material properties, or dimensions can affect plasma behavior, RF performance, and chamber compatibility.

11. Is this an original OEM TEL part?

No. This is supplied as ESCT P/N ES7099-027, a 2nd Source NEW OEM-compatible replacement designed to meet TEL equipment requirements.

12. Is compatibility verification important before ordering?

Yes. Chamber configuration, material requirements, and dimensional compatibility should always be confirmed.

13. Can ESCT verify compatibility before shipment?

Yes. ESCT supports compatibility verification aligned with equipment requirements.

14. Are related TEL chamber consumables available as well?

Depending on availability, associated focus rings, ground rings, shields, ESC components, and plasma-facing chamber hardware may also be supported.

Summary

The Cathode, Si, 777H, 5T is a mission-critical plasma-facing component supporting plasma generation, RF energy transfer, and process stability in TEL semiconductor systems.

Its condition can directly influence process uniformity, contamination control, equipment uptime, and overall wafer yield.

Sourcing through ESCT Fab Support as ES7099-027 provides a verified 2nd Source NEW OEM-compatible replacement with reliable performance, faster availability, and semiconductor-focused technical support.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of the referenced Tokyo Electron part. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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