(C2)CEL, OUTER(TE-349-LABY-GND FLAT)

PART DETAILS

3D10-202375-21
(C2)CEL, OUTER(TE-349-LABY-GND FLAT)

OEM P/N: 

3D10-202375-21

ESCT P/N: 

ES7099-010

PART TYPE:

2nd Source NEW

OEM: 

TEL
MORE INFO

Outer CEL silicon electrode ring with labyrinth and ground flat (OEM P/N 3D10-202375-21), outer cathode electrode ring for TEL 300 mm plasma etch systems

ESCT P/N ES7099-010, 2nd source NEW, TEL-compatible outer CEL ring

The Outer CEL Silicon Electrode Ring is an annular consumable that surrounds the central cathode electrode (CEL) within Tokyo Electron (TEL) 300 mm plasma etch process chambers. Identified in the OEM nomenclature as “(C2)CEL, OUTER (TE-349-LABY-GND FLAT)”, this is the outer member of a multi-part silicon electrode assembly, distinguished by its integral labyrinth interface and a machined ground flat that fixes its rotational orientation relative to the cathode stack. It sits at the periphery of the powered electrode, completing the silicon surface that the plasma sees directly above the wafer edge.

In a capacitively coupled etch chamber, the silicon electrode is not merely a structural part; it is an electrically active, plasma-facing surface that participates in the discharge. The outer ring extends the conductive silicon plane outward from the wafer perimeter, shaping the sheath at the most yield-critical region of the substrate. Because it is a silicon part exposed to fluorine- and chlorine-based chemistries and continuous ion bombardment, it is consumed over time and is treated as a scheduled replacement consumable rather than a permanent assembly.

The labyrinth feature provides a tortuous gas and plasma path at the joint between the outer ring and the adjacent electrode members, suppressing parasitic discharge and limiting deposition or etchant ingress into the interface. The ground flat keys the part to a single correct orientation, so the labyrinth registers precisely and the RF and ground return geometry is repeatable from one rebuild to the next. ESCT Fab Support supplies this component under ES7099-010 as a 2nd source, brand-new part verified to the form, fit and function of TEL OEM P/N 3D10-202375-21.

Functional role of the outer CEL ring in TEL plasma etch platforms

The outer CEL ring completes the silicon electrode surface around the wafer edge and manages the electrical and gas-path transitions between the powered electrode and the surrounding grounded hardware. Its functions in the chamber include the following.

  • Extends the silicon cathode surface radially beyond the wafer, so the plasma sheath and electric field remain uniform across the outermost dies rather than collapsing at the electrode boundary.
  • Provides a controlled labyrinth joint that blocks parasitic plasma ignition and back-streaming of process gases into the electrode interface and bonding region.
  • Establishes a defined ground and RF return geometry at the chamber periphery, with the ground flat enforcing a single, repeatable installation orientation.
  • Acts as a sacrificial silicon surface that is preferentially eroded by ion bombardment, protecting more costly central electrode and bonded assemblies from direct attack.
  • Contributes silicon as a benign consumable into the discharge, helping scavenge reactive fluorine species and stabilise etch chemistry without introducing metallic contaminants.
  • Maintains the mechanical seating and concentricity of the outer electrode region so that thermal and electrical contact to the underlying stack stays consistent.

Material and process performance

Silicon purity and plasma compatibility

CEL electrode rings are manufactured from high-purity silicon selected for controlled resistivity and low trace-metal content. Because the part is both a plasma-facing surface and an electrically active electrode, its silicon grade governs how it couples RF power, how cleanly it erodes, and how little metallic or particulate contamination it sheds into the process.

  • High-purity silicon minimises metallic ion contamination at the wafer edge and supports tight defect budgets.
  • Controlled bulk resistivity gives predictable RF coupling and sheath behaviour over the outer electrode area.
  • Uniform crystal and surface quality promotes even erosion, extending usable life before profile drift appears.
  • Low porosity reduces gas adsorption and outgassing that would otherwise lengthen pump-down and conditioning.

Dimensional accuracy of the labyrinth and ground flat

The performance of an outer CEL ring depends as much on its machined geometry as on its material. The labyrinth gap and the ground flat must be held to tight tolerance so that the part registers correctly against the adjacent electrode members and reproduces the intended electrical and gas-confinement behaviour.

  • Precise labyrinth clearance preserves the tortuous path that suppresses parasitic discharge at the joint.
  • A correctly machined ground flat enforces a single keyed orientation, guaranteeing repeatable RF return geometry.
  • Flatness and concentricity control give even seating, consistent thermal contact and uniform edge etch.
  • Controlled surface finish limits microscopic field enhancement points that would otherwise seed arcing.

Impact on tool performance and yield

As an edge-region, plasma-facing electrode part, the outer CEL ring has a direct and measurable influence on etch results and on the defectivity recorded at the wafer perimeter. Its condition propagates into several yield-relevant outcomes.

  • Edge etch-rate and critical-dimension uniformity, which determine how many outer dies meet specification.
  • Particle performance, since an eroded or cracked ring is a prime source of edge-zone defects.
  • Plasma stability and ignition repeatability, governed by the integrity of the labyrinth and ground interfaces.
  • Chamber-to-chamber matching, where a correctly specified outer ring keeps fleet tools producing comparable results.
  • Mean time between wet cleans and consumable swaps, affecting tool availability and cost of ownership.

Common wear and failure modes

Plasma erosion and thinning

Continuous ion bombardment and fluorine attack gradually erode the silicon surface, thinning the ring and rounding its features. As material is lost the sheath geometry shifts, edge etch rate drifts and the labyrinth clearance opens up, eventually allowing parasitic discharge that would not occur on a fresh part.

Cracking and particle generation

Silicon is brittle, and repeated thermal cycling combined with mechanical handling can initiate micro-cracks, chips or full fracture, often at the ground flat or other geometric transitions. A cracked ring sheds silicon particles into the chamber, driving edge defectivity and risking damage to the wafer and adjacent hardware.

Arcing and interface degradation

Polymer build-up, etchant ingress or a poorly seated joint can compromise the ground and RF return path. The result is localised arcing at the electrode interface, which scars the silicon, destabilises the plasma and accelerates wear. Misorientation that defeats the ground flat keying produces the same symptoms.

Installation and replacement guidance

Replacing the outer CEL ring should follow TEL-approved procedures for the specific platform, performed by trained technicians under proper contamination controls. The following sequence outlines good practice.

  • Vent the chamber, isolate RF power and follow lockout procedures before opening the lid or removing the upper electrode assembly.
  • Remove the existing outer CEL ring carefully, noting its orientation against the ground flat and inspecting mating surfaces for residue or damage.
  • Clean the seating and labyrinth interfaces per the approved process, removing polymer and particulate so the new ring beds evenly.
  • Unpack the new ES7099-010 ring in a clean area using powder-free gloves, handling only by approved surfaces to avoid contamination and chipping.
  • Install the ring aligned to the ground flat so the labyrinth registers correctly, seating it fully without forcing the brittle silicon.
  • Verify concentricity, seating and ground contact, then reassemble the electrode stack and close the chamber to specification.
  • Pump down, run leak and conditioning routines, and confirm edge etch uniformity and particle counts before returning the tool to production.

Spare parts strategy for TEL etch consumables

Silicon electrode rings are scheduled consumables, so a reliable second source protects both uptime and budget. ESCT Fab Support offers ES7099-010 as a qualified alternative to the OEM part with practical advantages for fab maintenance planning.

  • Brand-new 2nd source silicon, verified to the form, fit and function of TEL OEM P/N 3D10-202375-21.
  • A competitive alternative to sole-source OEM pricing for a recurring consumable line item.
  • A defined lead time of 4-5 weeks to support planned preventive-maintenance scheduling.
  • Cross-referenced to both the OEM and ESCT part numbers for straightforward procurement and stock control.
  • Backed by application support for TEL 300 mm plasma etch consumables and edge-ring hardware.

Frequently asked questions

What does the outer CEL ring actually do in the chamber?

It is the outer silicon member of the cathode electrode (CEL) assembly. It extends the powered silicon surface around the wafer edge, shapes the plasma sheath at the chamber periphery, manages the ground and RF return path, and serves as a sacrificial surface that erodes in place of more costly central hardware.

Is this an original TEL OEM part?

No. ES7099-010 is supplied as a 2nd source, brand-new part that is fully compatible with TEL OEM P/N 3D10-202375-21 and verified to its form, fit and function. It is not an original OEM part and is offered as a qualified alternative.

What is the purpose of the labyrinth and ground flat?

The labyrinth creates a tortuous path at the joint with the adjacent electrode members, suppressing parasitic discharge and limiting gas and deposition ingress. The ground flat keys the ring to one correct orientation so the labyrinth and the RF return geometry register the same way on every rebuild.

How often does the ring need replacing?

Life depends on chemistry, power and duty cycle, so it is governed by each fab’s preventive-maintenance data rather than a fixed interval. Indicators for replacement include measurable thinning, edge etch drift, rising particle counts or any visible cracking or arcing damage.

What is the lead time for ES7099-010?

The standard lead time is 4-5 weeks. Because this is a recurring consumable, we recommend aligning orders with your maintenance schedule and holding appropriate safety stock to avoid unplanned downtime.

How should the part be handled and stored?

Silicon is brittle and contamination-sensitive, so keep the ring in its packaging until use, handle it with powder-free gloves by approved surfaces only, and avoid mechanical shock. Store it clean, dry and supported so the ground flat and edges are not chipped before installation.

Summary

The Outer CEL Silicon Electrode Ring (TEL OEM P/N 3D10-202375-21, ESCT P/N ES7099-010) is the outer silicon member of the cathode electrode assembly in TEL 300 mm plasma etch chambers. Through its high-purity silicon surface, precisely machined labyrinth and keyed ground flat, it governs edge etch uniformity, plasma confinement, RF return integrity and particle performance at the wafer perimeter. As a brand-new, qualified 2nd source consumable with a defined 4-5 week lead time, it offers fabs a cost-effective, fit-verified alternative for keeping etch tools matched and in production.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Tokyo Electron part number 3D10-202375-21. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Tokyo Electron, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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