ANTI-CATHODE, MODIFIED SHAFT, 10078193, 0020-81482

PART DETAILS

0020-81482
ANTI-CATHODE, MODIFIED SHAFT, 10078193, 0020-81482

OEM P/N: 

0020-81482

ESCT P/N: 

ES227-0020

PART TYPE:

2nd

OEM: 

AMAT
MORE INFO

Anti-cathode with modified shaft (OEM P/N 0020-81482), Electron-reflecting source electrode for AMAT ion implanter systems

ESCT Fab Support P/N ES227-0020 | AMAT-compatible arc chamber anti-cathode (repeller)

The Anti-Cathode with Modified Shaft (OEM P/N 0020-81482) is a high-purity source electrode used in the arc chamber of Applied Materials (AMAT) ion implanters of the XR80 and 9500 class. In an indirectly-heated cathode (IHC) ion source, the anti-cathode, also referred to as the repeller or reflector, sits at the end of the arc chamber directly opposite the cathode. Its job is electrostatic and thermal: it reflects primary and secondary electrons back into the discharge volume so that the arc plasma remains dense, stable and confined along the axis of the chamber.

The “modified shaft” designation distinguishes this variant by its supporting stem geometry, which carries the reflecting face into position, provides the electrical and thermal path back through the source insulator stack, and locates the electrode precisely relative to the cathode and the extraction aperture. Because the anti-cathode operates inside the most aggressive environment in the entire beamline, surrounded by an arc discharge at high temperature, bombarded by energetic ions and exposed to reactive dopant species such as fluorides, arsenic and phosphorus, both the reflecting face and the shaft are consumable and are routinely replaced during source rebuilds.

As a precision source component, the anti-cathode has a direct influence on arc stability, beam current and the overall lifetime of the ion source. A worn, eroded or misaligned anti-cathode degrades plasma confinement long before it fails outright, so it is treated as a planned-replacement item within fab preventive maintenance schedules.

Functional role of the anti-cathode in AMAT ion implanter platforms

Within the IHC source, the anti-cathode completes the electron-confinement geometry that allows a stable, high-density arc to be struck and maintained. It performs several interlocking functions:

  • Reflects electrons emitted from the cathode back along the chamber axis, increasing their path length and ionisation efficiency within the source gas.
  • Defines the opposite boundary of the arc column, working with the cathode to confine the plasma between two facing electrodes.
  • Sustains arc density at lower gas flow and arc power, helping the source reach target beam current without excessive thermal load.
  • Provides a defined electrical reference at one end of the chamber, allowing repeatable arc strike and steady-state operation.
  • Carries heat away from the reflecting face through the modified shaft into the source body, helping to manage the chamber’s thermal balance.
  • Maintains fixed geometric registration relative to the cathode and extraction slit, which gives consistent beam optics and current uniformity.

Material and process performance

An anti-cathode survives only because it is built from refractory materials selected for high melting point, low sputter yield and resistance to chemical attack by reactive dopant feedstocks. Material choice and surface condition govern both how long the part lasts and how cleanly the source runs.

Refractory material behaviour

Anti-cathodes for this class of source are typically machined from tungsten or molybdenum, materials that withstand the elevated temperatures of an active arc while keeping sputter erosion of the reflecting face to a minimum.

  • High melting point to tolerate continuous exposure to the arc discharge without dimensional creep.
  • Low secondary-electron and sputter characteristics that preserve the reflecting face profile for longer.
  • High-purity stock to avoid introducing metallic contaminants that could become unintended implant species.

Surface and geometric stability

The flatness, finish and position of the reflecting face, and the rigidity of the modified shaft that holds it, determine how predictably electrons are returned to the plasma over the life of the source.

  • Consistent face geometry that maintains symmetric electron reflection and uniform plasma density.
  • A shaft profile machined to the modified specification so the electrode seats correctly in the source insulator stack.
  • Clean, deposit-free surfaces at installation to minimise the risk of early arc instability and leakage paths.

Impact on tool performance and yield

Because the anti-cathode shapes the plasma at one end of the arc chamber, its condition feeds directly into the parameters that fabs care about most, dose accuracy, uniformity and uptime. A degraded anti-cathode produces effects that are felt well beyond the source itself:

  • Reduced or drifting beam current as electron confinement weakens, forcing higher arc power to hold target dose.
  • Arc instability and flicker that translate into dose-rate variation and out-of-specification wafers.
  • Shortened source lifetime, increasing source-change frequency and consuming scheduled maintenance windows.
  • Sputtered electrode material redepositing within the chamber, contributing to particles and metallic contamination.
  • Lost availability on a high-value implant tool, with downstream impact on fab throughput and cycle time.

Common wear and failure modes

The anti-cathode is a consumable, and its decline follows recognisable patterns that experienced source engineers track from one rebuild to the next.

Sputter erosion of the reflecting face

Continuous ion bombardment slowly removes material from the reflecting face. As the face recedes and roughens, electron reflection becomes less efficient and the arc must be driven harder to maintain current, accelerating the rest of the source toward end of life.

Thermal distortion and shaft fatigue

Repeated heating and cooling cycles stress the modified shaft. Over many source cycles this can lead to warping, creep or cracking that shifts the reflecting face out of position, disturbing the symmetry of the arc and the registration of the electrode within the source stack.

Deposit build-up and chemical attack

Reactive dopants, particularly fluorine-bearing species, chemically attack the electrode and drive halogen-cycle transport that grows deposits and whisker-like structures on and around the part. These deposits can create leakage paths, glitching and short circuits that destabilise the arc before any visible mechanical failure.

Installation and replacement guidance

The anti-cathode is replaced during a scheduled ion source rebuild, alongside the cathode, filament and other arc chamber consumables. The following sequence reflects good practice; always work to the relevant AMAT service documentation and your site’s safety procedures.

  • Vent the source, isolate power and follow lockout/tagout and toxic-material handling procedures appropriate to arsenic, phosphorus and fluoride residues.
  • Remove the source from the implanter and disassemble the arc chamber on a clean bench, noting the orientation of the existing anti-cathode and shaft.
  • Withdraw the worn anti-cathode, then inspect the insulator stack and mating surfaces for deposits, cracking or erosion and clean as required.
  • Handle the replacement part with clean, lint-free gloves to avoid transferring oils or contaminants onto the high-purity surfaces.
  • Fit the new anti-cathode, confirming that the modified shaft seats fully and that the reflecting face is correctly spaced and aligned relative to the cathode and aperture.
  • Reassemble the chamber, verify electrical isolation and clearances, then reinstall the source and pump down to operating vacuum.
  • Run source conditioning and beam-up, checking arc stability, beam current and dose uniformity before returning the tool to production.

Spare parts strategy for AMAT ion implanter sources

Because the anti-cathode is a planned-replacement consumable, holding qualified stock is central to keeping implant tools available. ESCT Fab Support supplies this electrode as a cost-effective, form-fit-function alternative to the OEM part, helping fabs control source-rebuild costs without compromising performance.

  • Cross-referenced to OEM P/N 0020-81482 and stocked under ESCT P/N ES227-0020 for quick identification.
  • Verified to the form, fit and function of the original anti-cathode and modified shaft geometry.
  • Supplied with a short, dependable lead time of approximately 2.5 weeks to support rebuild planning.
  • Suited to inclusion in source-rebuild kits alongside cathodes, filaments and other arc chamber consumables.
  • Backed by ESCT technical support for part identification and source-component selection.

Frequently asked questions

What does the anti-cathode actually do in the ion source?

It sits opposite the cathode at the end of the arc chamber and reflects electrons back into the discharge. This lengthens the electrons’ path, raises ionisation efficiency and keeps the arc plasma dense and stable, which in turn supports a steady extracted beam current.

Is this an original AMAT part?

No. This is not an original OEM part. It is supplied by ESCT Fab Support as a new, OEM-compatible anti-cathode that cross-references to AMAT P/N 0020-81482 and is verified to the form, fit and function of the original component. It is intended as a direct replacement for the equivalent OEM consumable.

What does the “modified shaft” designation mean?

It identifies a specific variant of the anti-cathode in which the supporting stem geometry differs from the baseline part. The shaft carries the reflecting face into position, provides the thermal and electrical path back through the source, and locates the electrode accurately. The part is built to that modified specification so it seats and performs as intended.

How long does an anti-cathode typically last?

Lifetime varies with dopant species, arc power, gas flow and duty cycle. As a consumable exposed to sputtering and chemical attack, it is normally replaced on a planned schedule during source rebuilds rather than run to failure, so fabs hold spare stock to keep change-outs efficient.

What materials is it made from?

Anti-cathodes for this source class are typically machined from refractory metals such as tungsten or molybdenum, chosen for their high melting points, low sputter yield and resistance to the reactive species present in the arc chamber. High-purity stock is used to avoid introducing contaminants into the beam.

What is the lead time and how do I order?

This anti-cathode is offered with a lead time of approximately 2.5 weeks. Quote ESCT P/N ES227-0020 or AMAT P/N 0020-81482 when enquiring, and the ESCT team can confirm availability and assist with selecting compatible source-rebuild consumables.

Summary

The Anti-Cathode with Modified Shaft (AMAT P/N 0020-81482, ESCT P/N ES227-0020) is a refractory-metal reflecting electrode at the heart of the AMAT ion implanter arc chamber. By returning electrons to the discharge it sustains a dense, stable plasma that underpins beam current, dose accuracy and uniformity. As a consumable subject to sputter erosion, thermal fatigue and chemical attack, it is a planned-replacement item that rewards disciplined spares management. ESCT Fab Support supplies it as a form-fit-function alternative with a dependable lead time, helping fabs keep their implant tools running productively.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 0020-81482. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

REQUEST A QUOTE

Fill out the form below to request a quote for the part/s you require, making sure to include the OEM part number.

If the part you are looking for is not listed, get in touch and we will try to source it for you through our wide network of partners and suppliers.