Supressionn Power Supply

PART DETAILS

0090-93023
Supressionn Power Supply

OEM P/N: 

0090-93023

ESCT P/N: 

ES3033-143

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

Suppression power supply (OEM P/N 0090-93023), extraction Electron-suppression bias supply for AMAT ion implantation systems

ESCT P/N ES3033-143, replacement suppression electrode bias supply for Applied Materials Quantum / xR-class implanters

The Suppression Power Supply (AMAT OEM P/N 0090-93023) is the dedicated bias unit that energises the suppression electrode in the extraction optics of an Applied Materials ion implanter. In these tools, ions are pulled from the source plasma by a high-voltage extraction field and shaped into a defined beam before they enter the beamline. The suppression electrode sits immediately downstream of the extraction aperture, and the only job of this supply is to hold that electrode at a controlled negative potential relative to ground so that the extraction column behaves predictably.

Without a stable suppression bias, secondary electrons generated where the beam strikes apertures, ground electrodes and beamline surfaces are free to stream back up the potential gradient towards the source. That back-streaming current corrupts the measured beam current, destabilises the plasma sheath at the extraction aperture and degrades the optical quality of the extracted beam. The 0090-93023 supply is therefore a small but disproportionately important component: it is not in the beam path itself, yet it underwrites the accuracy of every dose the tool delivers.

Because it operates in a high-voltage, electrically noisy environment riding on the extraction terminal, the suppression supply must combine precise low-current regulation with solid isolation and arc tolerance. When it drifts or fails, the symptoms often present as beam-tuning and dose-control faults that are easy to misattribute to the source or the dosimetry system, which is exactly why a known-good replacement is such a useful item to hold on the shelf.

Functional role of the suppression power supply in AMAT implanter platforms

Within the extraction and source-control architecture, the 0090-93023 supply performs a tightly defined set of functions that together keep extraction optics stable and beam current measurement honest:

  • Generates and regulates the negative bias applied to the suppression electrode in the extraction column, typically a few hundred to several thousand volts depending on the extraction recipe.
  • Forms an electrostatic barrier that repels secondary and back-streaming electrons, preventing them from travelling upstream towards the extraction aperture and source.
  • Preserves the integrity of the beam-current (Faraday) measurement by letting only the true ion current, not parasitic electron current, is sensed by the dosimetry system.
  • Maintains a stable plasma sheath and extraction-gap field so that beam emittance and divergence stay within tuning tolerance run to run.
  • Provides controlled current limiting and arc recovery so a transient flashover in the extraction gap does not propagate into a sustained fault or trip.
  • Returns voltage and current monitor signals to the tool control system for closed-loop regulation, interlocking and fault annunciation.

Electrical and signal performance

Regulation and output stability

The defining characteristic of a suppression supply is tight, low-ripple regulation of a modest-current, moderately high-voltage output. The electrode draws very little steady-state current, so the supply must hold its setpoint accurately even when the load is dominated by transient electron and displacement currents rather than a clean resistive draw.

  • Closed-loop voltage regulation that holds the suppression setpoint against line, temperature and load variation.
  • Low output ripple and noise so the suppression field does not modulate the extracted beam.
  • Fast, predictable response to setpoint changes commanded during automated beam tuning.
  • Accurate, repeatable voltage and current monitor feedback for the controller.

Isolation, arc tolerance and protection

Because the electrode shares the high-voltage extraction environment, the supply must withstand flashovers without damage and recover cleanly. Its insulation system, transformer construction and protection circuitry are what separate a long-lived unit from one that fails early in service.

  • High-voltage isolation between the output stage, control electronics and chassis ground.
  • Arc-detect and current-limit circuitry that absorbs extraction-gap flashovers and re-establishes regulation.
  • Over-voltage, over-current and over-temperature protection to safeguard the output stage.
  • Filtered, well-shielded monitor and control interfaces resistant to the radiated noise of the extraction terminal.

Impact on tool performance and yield

Although it sits at the periphery of the beam, the suppression supply has a direct line to the metrics that matter most on an implanter: dose accuracy, uniformity and beam stability. When it underperforms, the consequences ripple through the process:

  • Dose errors and drift as back-streaming electrons distort the Faraday current that sets implant dose.
  • Beam instability and difficult or unrepeatable tuning, increasing setup time between recipes.
  • Within-wafer and wafer-to-wafer uniformity excursions that threaten device parametric yield.
  • Spurious extraction or dosimetry faults that trip the tool and reduce availability.
  • Accelerated wear elsewhere in the extraction optics if electron back-streaming is allowed to persist.

Common failure modes

Output drift and loss of regulation

Ageing of feedback components, reference circuitry and output-stage devices causes the suppression voltage to drift off setpoint or regulate sluggishly. The tool may still extract a beam, but dose readings wander and beam tuning becomes inconsistent, producing intermittent faults that are hard to pin down.

High-voltage insulation breakdown

Repeated extraction-gap arcing stresses the supply’s insulation, potting and high-voltage transformer. Over time this can degrade dielectric strength, leading to internal tracking, leakage current or hard flashover. Once insulation is compromised the unit may trip on over-current or fail to reach its commanded suppression voltage.

Monitor and control interface faults

Damaged connectors, broken feedback signals or noise-corrupted monitor lines can leave the controller unable to verify the suppression output. This often manifests as an interlock that prevents extraction, or as the controller commanding incorrect compensation because the feedback it receives no longer reflects the true output.

Installation and replacement guidance

Replacement should be carried out only by personnel trained on high-voltage implanter service, following the relevant AMAT procedures and your site’s lock-out/tag-out requirements. The following sequence outlines the typical workflow:

  • Place the tool in a safe maintenance state, disable extraction high voltage and follow lock-out/tag-out before any access.
  • Allow the high-voltage section to fully de-energise and positively discharge stored energy in the extraction terminal and supply.
  • Label and disconnect the high-voltage output lead, AC/DC input and monitor/control connectors, noting their original routing and dressing.
  • Remove the existing suppression supply from its mounting, supporting its weight and protecting adjacent high-voltage hardware.
  • Fit the ES3033-143 replacement, with clean grounding, correct clearance and that high-voltage connections are properly seated and torqued.
  • Reconnect input, output and signal lines, then restore high voltage and verify the suppression setpoint, monitor feedback and arc-recovery behaviour.
  • Re-tune the beam, confirm dose accuracy and uniformity on a qualification run before returning the tool to production.

Spare parts strategy for AMAT ion implanters

A suppression supply fault rarely announces itself cleanly; it hides inside dose and beam-tuning symptoms that can consume hours of diagnostic time. Holding a verified replacement turns that ambiguity into a quick swap-and-confirm. ESCT Fab Support helps fabs and refurbishers keep extraction-optics hardware available without OEM lead-time exposure:

  • Cross-referenced to AMAT OEM P/N 0090-93023 and stocked under ESCT P/N ES3033-143 for fast identification.
  • Verified to form, fit and function so it drops into the existing extraction-optics installation.
  • A cost-effective alternative to OEM list pricing, with availability that protects tool uptime.
  • Supports both production fabs and tool refurbishers maintaining Quantum / xR-class implanters.
  • Backed by ESCT’s technical support for cross-referencing and application questions.

Frequently asked questions

What does the suppression power supply actually do?

It biases the suppression electrode in the extraction column to a controlled negative voltage. That negative field repels secondary electrons generated downstream, stopping them from streaming back towards the source so the measured beam current, and therefore the implant dose, stays accurate.

Is this an original OEM part?

No. This unit is supplied as a new, OEM-compatible part cross-referenced to AMAT P/N 0090-93023 under ESCT P/N ES3033-143. It is not an original Applied Materials part, but it is verified to match the original in form, fit and function.

How do I know the suppression supply is the cause of my dose problem?

Symptoms include drifting or unstable beam-current readings, difficult beam tuning, uniformity excursions and intermittent extraction or dosimetry faults. Confirm the suppression setpoint against its monitor feedback; if the output drifts, fails to regulate or trips during normal extraction, the supply is a strong candidate.

Can the extraction column run without suppression bias?

It may extract a beam, but performance will be compromised. Without suppression, back-streaming electrons corrupt beam-current measurement and destabilise extraction, leading to dose errors and poor uniformity. Running production in this state is not advisable.

Does the replacement need recalibration after fitting?

After installation you should verify the suppression setpoint and monitor feedback, confirm correct arc-recovery behaviour, then re-tune the beam and run a dose and uniformity qualification before releasing the tool to production. This confirms the new unit integrates correctly with the controller’s closed loop.

Why does suppression voltage stability matter so much for yield?

Implant dose is derived from integrated beam current. Any parasitic electron current allowed through by an unstable suppression field distorts that integration, shifting the implanted dose. Because dose directly affects device threshold voltages and junction behaviour, even small suppression errors can translate into parametric yield loss.

Summary

The Suppression Power Supply (AMAT OEM P/N 0090-93023, ESCT P/N ES3033-143) is a compact but critical bias unit in the extraction optics of Applied Materials ion implanters. By holding the suppression electrode at a stable negative potential, it blocks back-streaming secondary electrons, protects the accuracy of beam-current measurement and keeps extraction stable, all of which underpin dose control and uniformity. Its failure modes, output drift, high-voltage insulation breakdown and interface faults, tend to surface as elusive dose and tuning problems, which is precisely why a verified replacement on the shelf is such an effective safeguard for tool availability and yield.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 0090-93023. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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