Source MAG PSU

PART DETAILS

9090-00046
Source MAG PSU

OEM P/N: 

9090-00046

ESCT P/N: 

ES3033-136

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

Source magnet power supply (OEM P/N 9090-00046), magnet coil drive PSU for AMAT Quantum / xR-class ion implantation systems

ESCT P/N ES3033-136, regulated DC magnet supply for the ion source confinement magnet

The Source Magnet Power Supply, designated AMAT OEM part number 9090-00046 and supplied by ESCT Fab Support under part number ES3033-136, is the regulated direct-current power source that energises the magnet coil associated with the ion source on Applied Materials Quantum and xR-class ion implanters. In these tools the source produces a plasma from which a defined ion species is extracted; a steady magnetic field is used within the source region to confine the arc-discharge plasma, improve ionisation efficiency and stabilise the discharge. The Source MAG PSU is the unit that converts incoming line or bus power into the precise, low-ripple coil current that establishes that field.

Although it is one of several power supplies clustered around the source and extraction terminal, the magnet supply has an outsized influence on beam stability. The strength and steadiness of the source magnetic field directly affect the density and spatial distribution of the plasma, and therefore the extracted ion current presented to the analyser and beamline. Drift, ripple or dropout in this supply translates almost immediately into beam-current instability and dose non-uniformity at the wafer.

Because the source sits on a high-voltage extraction terminal and operates in a corrosive environment of dopant gases and tungsten deposits, the magnet supply must deliver tightly regulated current while tolerating electrical noise, terminal-referenced operation and the thermal load of continuous high-current duty. A failing or out-of-specification Source MAG PSU is a common, and frequently mis-diagnosed, root cause of intermittent beam faults on these platforms.

Functional role of the source magnet power supply in AMAT ion implanter platforms

Within the source and terminal control architecture, the Source MAG PSU performs a focused set of duties that together determine how reliably the implanter can strike and hold a usable beam:

  • Delivers a regulated, programmable DC current to the source magnet coil to establish the plasma-confinement field within the arc chamber region.
  • Maintains the field at a stable setpoint so that ionisation efficiency and plasma density remain constant during long implant recipes.
  • Responds to setpoint commands from the source or terminal controller, allowing field strength to be tuned for different ion species and extraction conditions.
  • Provides current and voltage feedback to the control system so that magnet status can be monitored and interlocked.
  • Manages the inductive load of the coil, controlling ramp rates and absorbing stored energy during turn-off to protect both the coil and the supply.
  • Operates safely with respect to the source high-voltage reference, isolating control and monitoring circuits from the extraction potential.

Electrical and signal performance

As a current-mode magnet supply, the value of the 9090-00046 lies in the quality and stability of the current it pushes through an inductive coil, and in the integrity of the feedback it returns to the control system. Two performance dimensions dominate.

Regulation, ripple and stability

The magnetic field seen by the plasma is proportional to coil current, so the supply must hold its output to a tight tolerance over hours of operation and across thermal swings.

  • Low output ripple to avoid modulating the confinement field and, in turn, the extracted beam current.
  • Tight line and load regulation so that mains fluctuation or coil heating does not shift the operating point.
  • Stable closed-loop control without hunting or oscillation when the setpoint is changed between species.
  • Low thermal drift in the current-sense and reference circuitry so calibration holds over a production shift.

Drive electronics and protection

Driving an inductor at high current demands solid power semiconductors, energy management and full fault handling.

  • Power devices, rectifiers and filter capacitors sized for continuous high-current duty and elevated cabinet temperatures.
  • Freewheeling and clamp paths to safely dissipate the coil’s stored inductive energy at turn-off.
  • Over-current, over-temperature and open-load detection that trips cleanly and reports a fault to the controller.
  • Isolation barriers protecting low-voltage control logic from the high-voltage source terminal reference.

Impact on tool performance and yield

Because the magnet supply sits upstream of every downstream beam-tuning operation, its condition propagates directly into productivity and wafer-level results:

  • Beam-current instability and frequent re-tuning when output ripple or drift disturbs the confinement field.
  • Dose-uniformity and repeatability excursions that can put implant recipes outside their control limits.
  • Increased source-strike failures and aborted runs if the field cannot be held at setpoint.
  • Unplanned downtime and lost availability when an intermittent supply trips mid-recipe.
  • Wasted source life and consumables as operators chase a beam fault that actually originates in the magnet drive.

Common failure modes

Output drift and ripple

Ageing electrolytic filter capacitors, degraded current-sense components and drifting voltage references gradually erode regulation. The field wanders or develops ripple, producing a beam that will not settle and that the tool repeatedly tries to re-tune.

Power-stage and thermal failure

Continuous high-current operation stresses the power semiconductors, rectifiers and their thermal management. Failed devices, fatigued solder joints, clogged airflow or a failing cooling fan can cause over-temperature trips, hard shutdowns or, in the worst case, an open output.

Control, sensing and connection faults

Loss of setpoint tracking, spurious fault flags or a supply that reports current it is not delivering usually point to control-loop, feedback or isolation problems. Corroded terminals, loose high-current lugs and damaged interface wiring at the terminal add intermittent, hard-to-trace faults.

Installation and replacement guidance

Replacement should be performed by a qualified implant technician following the relevant AMAT service procedures and site safety rules. The source operates at high voltage and the magnet coil stores substantial inductive energy, so lockout and discharge steps are mandatory.

  • Place the source and terminal in a safe, de-energised state, then lock out and verify zero energy on the extraction and magnet circuits before opening the cabinet.
  • Allow filter capacitors to discharge and confirm with a meter that the supply output and coil leads are at zero potential.
  • Label and disconnect the high-current coil leads, the input power connections and the control and feedback harness from the existing unit.
  • Remove the failed supply, noting its mounting orientation and any cooling provisions, and inspect terminals and lugs for corrosion or heat damage.
  • Fit the ES3033-136 replacement, remake all connections to the correct torque and confirm secure, clean high-current joints.
  • Restore power, verify the supply reaches and holds its setpoint, check current feedback against the controller and confirm clean fault behaviour.
  • Strike the source, tune a reference beam and confirm beam-current stability and dose uniformity before returning the tool to production.

Spare parts strategy for AMAT ion implant fleets

Source-region power supplies are classic single-points-of-failure: comparatively low cost against the tool, yet capable of idling a high-value implanter for days if no spare is on hand. Holding a verified Source MAG PSU locally removes that exposure.

  • Verified to the form, fit and function of AMAT OEM P/N 9090-00046 for direct, drop-in replacement.
  • Cross-referenced under ESCT P/N ES3033-136 for fast, unambiguous reordering.
  • A practical alternative to extended OEM lead times, supporting same-day fault recovery from local stock.
  • Supplied with ESCT applications support to help diagnose whether the magnet supply is genuinely the root cause.
  • Backed by ESCT’s broader inventory of source, beamline, vacuum and control parts for the same platforms.

Frequently asked questions

What does the source MAG PSU actually power?

It supplies regulated DC current to the magnet coil associated with the ion source, generating the magnetic field that confines and stabilises the arc-discharge plasma so a steady, well-ionised beam can be extracted.

Is this an original AMAT OEM part?

No. This is not an original OEM part. It is supplied as an OEM-compatible unit that has been verified to the form, fit and function of AMAT P/N 9090-00046, so it installs and operates as a direct replacement without modification to the tool.

How do I know the magnet supply is the cause of my beam fault?

Typical indicators are a beam that will not hold setpoint, ripple-driven current instability, repeated source-strike failures or magnet over-current and over-temperature trips. Confirm by checking the supply’s output against its setpoint and comparing returned current feedback with the actual coil current before replacement.

Does fitting it require recalibration?

After installation you should verify the supply reaches and holds its programmed setpoint, confirm the controller reads correct current feedback, then strike the source and re-tune a reference beam to confirm stability and dose uniformity before production use.

Why not simply repair the existing unit?

Repair is sometimes viable, but board-level work on a high-current, high-voltage-referenced supply is time-consuming and the tool stays down throughout. Swapping in a verified replacement restores production quickly, and the original can be repaired off-line as a future spare if desired.

Will it fit my specific implanter configuration?

The unit is matched to AMAT P/N 9090-00046 for the Quantum and xR-class implanter families. As source and terminal configurations vary, we recommend confirming your tool’s existing part number and connection arrangement with ESCT so we can verify compatibility before despatch.

Summary

The Source Magnet Power Supply (AMAT P/N 9090-00046, ESCT P/N ES3033-136) is the regulated DC supply that energises the ion-source confinement magnet on AMAT Quantum and xR-class ion implanters. Its current stability sets the source magnetic field, and therefore the density of the plasma and the steadiness of the extracted beam. Drift, ripple, power-stage failure or feedback faults in this supply present as beam instability, dose excursions and aborted runs, making it a high-value spare to hold. ESCT supplies a form-, fit- and function-verified replacement to restore beam stability quickly and minimise costly implanter downtime.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 9090-00046. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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