Source MAG PSU ASSEMBLY

PART DETAILS

9090-01267
Source MAG PSU ASSEMBLY

OEM P/N: 

9090-01267

ESCT P/N: 

ES3033-162

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

Source magnet power supply assembly (OEM P/N 9090-01267), source magnet PSU for AMAT Quantum / xR-class ion implantation systems

ESCT P/N ES3033-162, source magnet power supply unit (PSU) assembly for the ion source subsystem

The Source Magnet Power Supply Assembly is the dedicated DC power module that energises the source magnet on Applied Materials (AMAT) ion implantation systems. In a Quantum or xR-class implanter, the ion source generates a dense arc plasma from process gases such as boron trifluoride, phosphine, arsine or argon. To keep that plasma confined, dense and stable, a magnetic field is applied across the arc chamber by the source magnet coil. The Source Magnet PSU is the regulated current source that drives this coil, and it sits within the source power and gas delivery cabinet alongside the arc, filament, extraction and bias supplies.

As an assembly, the unit typically combines an AC input stage, a rectifier and filter section, a regulated switch-mode or linear current-control stage, current and voltage sense circuitry, and the control and interlock interface that ties it into the source controller. Its job is deceptively simple to state but demanding in practice: deliver a clean, stable, repeatable magnetic-confinement current to the source magnet for hours of continuous operation, in an environment of high voltage, RF noise, thermal cycling and corrosive source by-products.

Because the source magnet field directly influences plasma density and therefore extracted beam current, the performance of this power supply has a measurable effect on beam stability, dose uniformity and source lifetime. A drifting or failing Source Magnet PSU is a common root cause of unexplained beam glitches and tune-up difficulty, which is why a verified replacement assembly is a high-value item to hold in the implant fleet spares crib.

Functional role of the source magnet PSU in AMAT ion implanter platforms

Within the source subsystem, the Source Magnet Power Supply Assembly performs several tightly coupled functions that together govern how the arc plasma behaves and how reliably the source can be tuned and held on dose.

  • Supplies a regulated DC current to the source magnet coil to establish the magnetic confinement field across the arc chamber.
  • Holds that current to a tight setpoint so plasma density, and therefore extractable beam current, remains stable across long implant runs.
  • Responds to setpoint commands from the source controller during automated tune-up and species changeover.
  • Provides current and voltage feedback so the control system can detect drift, faults or an open/shorted coil.
  • Enforces interlocks and fault trips that protect the magnet, the supply and the operator under abnormal conditions.
  • Maintains electrical isolation and noise immunity between the magnet circuit and the high-voltage source deck.

Electrical and signal performance

Current regulation and stability

The defining specification of this assembly is the precision and stability of its output current into an inductive load. The source magnet coil is a low-resistance, high-inductance winding, so the supply must hold a constant current rather than a constant voltage, rejecting the back-EMF that the coil generates as field strength changes.

  • Closed-loop current regulation with low setpoint error and minimal long-term drift during continuous operation.
  • Low output ripple and noise so the magnetic field, and the resulting beam, does not modulate.
  • Stable behaviour driving an inductive load, with controlled ramp rates to avoid voltage transients.
  • Repeatable response to setpoint changes so tune recipes behave consistently from run to run.

Protection, isolation and noise immunity

Sitting close to high-voltage extraction and arc circuitry, the assembly must protect itself and the wider system while remaining immune to the electrical noise generated by arcing and RF in the source enclosure.

  • Over-current, over-temperature and open-load (open-coil) protection with clean fault reporting to the controller.
  • Galvanic isolation between the AC input, the magnet output and the low-level control and sense lines.
  • Filtering and shielding to suppress conducted and radiated noise from the surrounding source electronics.
  • Heavy input rectification and bulk filtering to ride through line disturbances without tripping the source.

Impact on tool performance and yield

Because the magnet current sets the confinement field, anything that degrades the Source Magnet PSU propagates straight into beam and dose behaviour, and ultimately into wafer-level results.

  • Drift in magnet current shifts plasma density and extracted beam current, forcing repeated re-tunes.
  • Output ripple translates into beam current modulation that can compromise dose uniformity across the wafer.
  • Intermittent faults cause beam glitches and aborted implants, hurting throughput and scheduling.
  • An unstable confinement field can shorten source life by promoting uneven cathode and chamber erosion.
  • A hard supply failure takes the implanter offline until the assembly is swapped, driving costly downtime.

Common failure modes

Output regulation drift

Ageing of reference components, sense resistors and feedback networks causes the regulated current to drift away from setpoint. Symptoms include creeping beam-current changes, frequent re-tuning and an inability to hold dose, often misdiagnosed as a source-consumable problem before the supply is suspected.

Capacitor and power-stage degradation

Electrolytic bulk capacitors dry out and lose capacitance with thermal cycling and time, raising ripple and stressing the regulation stage. Power semiconductors, snubbers and solder joints fatigue under repeated switching and heat, eventually producing intermittent dropouts or a hard trip under load.

Connector, interlock and sense-line faults

High-current output terminals and control connectors loosen, oxidise or develop high-resistance joints, while interlock and sense lines can suffer corrosion or insulation damage in the source environment. These faults present as erratic readings, nuisance fault trips or apparent open-coil errors that come and go with vibration and thermal expansion.

Installation and replacement guidance

Replacement should be carried out by a qualified equipment or facilities technician following Applied Materials service procedures and your site safety rules. The supply lives in a high-voltage cabinet, so lock-out/tag-out and verified de-energisation are mandatory before any work begins.

  • Place the implanter in a safe service state, disable the source, and apply lock-out/tag-out to the source power cabinet.
  • Confirm zero energy on the magnet output and bulk storage capacitors with a meter before touching any terminals.
  • Label and disconnect the AC input, the magnet output leads, and the control, sense and interlock connectors.
  • Release the mounting hardware and withdraw the failed assembly, noting its orientation and cable routing.
  • Install the replacement assembly, secure the mounts, and reconnect all power and signal connections to the correct keyed positions.
  • Remove lock-out, restore power, and verify magnet current setpoint, feedback readings and interlocks before running the source.
  • Tune the source, confirm stable beam current and dose, and log the change in the tool maintenance record.

Spare parts strategy for AMAT ion implanter fleets

Source power supplies are classic single-point-of-failure items: when one fails, the implanter stops, and OEM lead times for source electronics can be long. Holding a verified Source Magnet PSU assembly on the shelf turns a multi-day outage into a planned swap, and ESCT Fab Support helps fabs do exactly that.

  • Verified to the form, fit and function of OEM P/N 9090-01267 for direct fitment in the source subsystem.
  • Catalogued under ESCT P/N ES3033-162 for fast, unambiguous reordering.
  • A cost-effective alternative to OEM electronics that helps reduce held-spares value without sacrificing coverage.
  • Part of a single-source catalogue spanning source, beamline, vacuum, scan and control subsystems for the same platforms.
  • Backed by technical support to help confirm applicability against your tool configuration before you order.

Frequently asked questions

What does the source magnet PSU actually do?

It supplies a regulated DC current to the source magnet coil, which creates the magnetic field that confines and shapes the arc plasma in the ion source. That field controls plasma density and therefore the beam current available for extraction, so the supply is fundamental to stable, repeatable source operation.

Is this an original AMAT OEM part?

No. This is an OEM-compatible assembly supplied by ESCT Fab Support, verified to the form, fit and function of AMAT OEM P/N 9090-01267. It is not an original Applied Materials part and is not sold as one; references to the OEM part number are for cross-identification only.

How do I know the supply is the cause of my beam problem?

Typical indicators are magnet-current readings that drift from setpoint, increased output ripple, intermittent fault trips, or beam-current instability that persists after source consumables have been changed and the source re-tuned. Comparing the magnet current setpoint against actual feedback during a fault is a good first diagnostic step.

Can I install it myself?

The assembly is designed as a field-replaceable unit, but it resides in a high-voltage cabinet and must only be replaced by a qualified technician following AMAT service procedures and site lock-out/tag-out rules. Verified de-energisation of the magnet output and bulk capacitors comes before handling any terminals.

Will it work with my specific implanter configuration?

It is intended for AMAT Quantum and xR-class ion implantation systems that use this source magnet supply. Because configurations vary across the installed base, we recommend confirming the OEM part number and your source cabinet build with our technical team before ordering to confirm a clean match.

Why keep one as a spare rather than ordering on failure?

A failed source supply halts the implanter, and replacement electronics can carry long procurement lead times. Holding a verified unit on the shelf converts an unplanned, extended outage into a quick scheduled swap, protecting throughput and dose commitments.

Summary

The Source Magnet Power Supply Assembly (OEM P/N 9090-01267, ESCT P/N ES3033-162) is the regulated current source that energises the source magnet on AMAT Quantum and xR-class ion implanters. By holding a stable, low-ripple current into the magnet coil, it sets the plasma confinement field that governs beam current, dose uniformity and source life. Its common failure modes (regulation drift, capacitor and power-stage degradation, and connector or interlock faults) map directly onto the beam-stability and tune-up problems that disrupt implant operations. Stocking a verified, form-fit-function replacement is a practical way for fabs to protect uptime against an expensive single point of failure.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 9090-01267. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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