Source MAG PSU

PART DETAILS

0090-91444
Source MAG PSU

OEM P/N: 

0090-91444

ESCT P/N: 

ES3033-137

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

Source magnet power supply (OEM P/N 0090-91444), source magnet drive PSU for AMAT ion implantation systems

ESCT P/N ES3033-137, regulated DC magnet power supply for the ion source region of Applied Materials Quantum and xR-class implanters

The Source Magnet Power Supply (Source MAG PSU), Applied Materials OEM part number 0090-91444, is the regulated direct-current supply that energises the source magnet coil within the ion source assembly of AMAT ion implantation platforms. In an implanter the ion source is where neutral feed gas is broken down into a dense plasma and positive ions are extracted toward the beamline. A magnetic field threaded through the arc chamber is used to confine that plasma, lengthen the path of the ionising electrons and so raise ionisation efficiency. The Source MAG PSU is the electrical heart of that field: it converts incoming AC mains or DC bus power into a stable, low-ripple current that flows through the magnet winding to generate a precise, repeatable flux density.

Physically the unit is a rack- or cabinet-mounted power supply module residing in the source terminal or gas-box power section of the implanter, where it sits alongside the arc supply, extraction supply and filament or indirectly-heated-cathode supplies. Because the source region floats at high extraction potential, the magnet supply and its control interface are designed to operate within that high-voltage island, isolated from the rest of the tool. The output current is closed-loop regulated and slaved to the recipe so that the magnet field tracks the species, beam energy and beam current the process engineer has called for.

Although it is rarely the part an operator thinks about, the Source MAG PSU directly governs source stability, beam current and the cleanliness of the extracted ion species. A drifting or noisy magnet supply translates immediately into beam-current instability, glitch rate and dose non-uniformity, which is why it is a part worth keeping on the shelf as a critical spare.

Functional role of the source magnet power supply in AMAT ion implanter platforms

The Source MAG PSU sits at the junction of power electronics and process control. Its core duty is to deliver a precisely regulated current to the source magnet coil so that the confining magnetic field remains constant regardless of mains fluctuation, thermal drift or coil resistance change. In doing so it performs several distinct functions:

  • Supplies regulated DC current to the source magnet winding to establish the plasma-confining magnetic field in the arc chamber.
  • Holds the field stable in closed loop so that ionisation efficiency and extracted beam current remain repeatable across a wafer lot.
  • Accepts an analogue or digital setpoint from the source controller and slews the magnet current to the recipe value during species and energy changes.
  • Provides current and voltage telemetry back to the control system so the tool can interlock on out-of-range or open-coil conditions.
  • Maintains isolation between the high-voltage source island and lower-voltage control electronics, protecting downstream equipment during arcs and glitches.
  • Incorporates protective shutdown for over-current, over-temperature and load fault to safeguard both the supply and the magnet coil.

Electrical and signal performance

As a precision magnet drive supply, the value of the 0090-91444 lies not just in raw power but in the quality and stability of the current it delivers and the integrity of the control signals it exchanges with the tool.

Output regulation and ripple

The supply is built around a regulated power stage feeding an inductive magnet load. Tight current regulation and low output ripple both matter because the magnet field maps almost linearly onto plasma confinement; ripple or slow drift on the coil current shows up as beam-current noise and glitch activity at the wafer.

  • Closed-loop current regulation with low temperature coefficient to hold field constant as the coil warms.
  • Filtered, low-ripple DC output to minimise beam-current modulation and dose striping.
  • Controlled current slew so species and energy transitions settle quickly without overshoot into the magnet.
  • Stable behaviour when driving a highly inductive load, with no oscillation at the regulation set-point.

Control interface and protection

The supply communicates with the implanter source controller through setpoint, readback and interlock lines. Reliable isolation and clean protection logic are what keep an arc in the source terminal from cascading into the wider control system.

  • Analogue or digital setpoint input referenced to the source-island control reference.
  • Current and voltage readback for monitoring, logging and fault diagnosis.
  • Galvanic isolation between the high-voltage section and control electronics.
  • Fault, ready and enable handshaking so the tool can sequence the source safely.

Impact on tool performance and yield

Because the magnet field controls how efficiently the source ionises and how stably it delivers beam, the condition of the Source MAG PSU propagates straight through to wafer-level results. A healthy supply is largely invisible; a degraded one is felt across the whole implant process:

  • Stable magnet current sustains consistent beam current, protecting dose accuracy and uniformity.
  • Low ripple keeps source glitch rate down, reducing dose errors and aborted implants.
  • Repeatable field allows faster, more reliable source tuning and shorter beam set-up time.
  • An open-coil or shutdown event takes the source offline, halting the implanter and stranding wafers in the lot.
  • Drift over a campaign can quietly erode uniformity and trigger SPC excursions before an outright failure occurs.

Common failure modes

Power stage and component degradation

Bulk and filter capacitors dry out, switching or pass devices fatigue, and solder joints crack under repeated thermal cycling. The result is rising ripple, regulation drift or intermittent dropout that surfaces as creeping beam-current instability long before the supply trips hard.

Thermal and cooling faults

Sustained high magnet current makes the supply run warm. Clogged airflow paths, a failing fan or degraded heatsink interface push junction temperatures up, accelerating ageing and eventually forcing over-temperature shutdowns that drop the source mid-run.

Control, isolation and connector faults

Operating on a high-voltage island exposes the unit to arc transients. These can stress isolation barriers, corrupt setpoint or readback signals, and degrade high-current output connectors, producing erratic field control, false interlocks or open-circuit faults to the magnet coil.

Installation and replacement guidance

Replacement should be carried out by a qualified service technician following the relevant Applied Materials service documentation, with the source terminal treated as a high-voltage hazard at all times. A typical sequence is as follows:

  • Place the implanter in a safe state, disable the source and follow lockout/tagout for the high-voltage and mains supplies feeding the source terminal.
  • Allow adequate dwell time and verify with a meter that the source island and any stored charge are safely discharged before opening the enclosure.
  • Label and disconnect the high-current magnet output leads and the control, readback and interlock connectors from the existing supply.
  • Remove the mounting hardware and withdraw the failed Source MAG PSU, noting cable routing and orientation for the replacement.
  • Fit the replacement 0090-91444, secure it, and reconnect the magnet output and control harness, confirming polarity and torque on the high-current terminals.
  • Restore power, energise the source under controlled conditions and verify magnet current readback, regulation and ripple against the tool specification.
  • Tune the source, run a beam set-up and confirm beam-current stability and dose uniformity before releasing the tool to production.

Spare parts strategy for AMAT ion implanters

Source-region power supplies are high-consequence, single-point-of-failure items: when the magnet supply goes, the implanter stops. Holding a verified replacement such as ES3033-137 turns an unplanned multi-day outage into a planned swap. Sourcing through ESCT Fab Support offers several advantages:

  • Form, fit and function verified against the original 0090-91444 specification.
  • Cross-referenced to the ESCT part number ES3033-137 for fast, unambiguous re-ordering.
  • A cost-effective alternative to original OEM pricing without compromising on fit.
  • Support for critical-spare and consignment strategies to protect uptime on ageing implanter fleets.
  • Technical assistance to confirm suitability for your specific source configuration before you order.

Frequently asked questions

What does the source MAG PSU actually do?

It is the regulated DC power supply that drives the source magnet coil in the ion source. The current it delivers sets the strength of the magnetic field that confines the plasma in the arc chamber, which in turn governs ionisation efficiency and the stability of the extracted ion beam.

Is this an original AMAT OEM part?

No. This item is supplied as an OEM-compatible replacement for Applied Materials part number 0090-91444. It is not an original AMAT-branded part, but it is verified to match the original to form, fit and function so that it can be fitted as a direct replacement.

How do I know my magnet supply is failing rather than another source part?

Telltale signs are magnet-current readback that no longer matches the setpoint, rising ripple, intermittent over-temperature or open-coil faults, and beam-current instability that follows the magnet rather than the arc or extraction supplies. Comparing logged magnet current against the recipe value usually isolates the supply.

Can I install it myself?

Replacement should only be performed by personnel trained on the implanter and on high-voltage safety. The source terminal carries lethal potentials and stored energy, so correct lockout, discharge verification and adherence to AMAT service procedures come before any work begins.

Will it work across the implanter fleet?

The 0090-91444 is used within AMAT ion source power configurations, but source terminals vary by tool generation and option set. We recommend confirming the part against your machine’s configuration and any associated connector or revision details before ordering; our team can help verify suitability.

What is included and how is it referenced?

The supply is offered under ESCT part number ES3033-137, cross-referenced to AMAT OEM part number 0090-91444. It is provided as the magnet power supply unit; any tool-side harnessing, mounting hardware or magnet coil is retained from your existing installation unless specified otherwise.

Summary

The Source Magnet Power Supply (AMAT OEM P/N 0090-91444, ESCT P/N ES3033-137) is a critical power-electronics module in the ion source region of Applied Materials Quantum and xR-class implanters. By delivering a stable, low-ripple, closed-loop current to the source magnet coil, it sets the plasma-confining field that underpins beam current, source stability and dose uniformity. When it drifts or fails, the consequences run straight to yield and uptime, making a verified replacement a sensible critical spare. Supplied form-fit-function verified and ready to fit, ES3033-137 helps fabs keep their implanters productive while managing the cost of supporting an ageing tool base.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 0090-91444. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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