PreAccel Power SET

PART DETAILS

9090-00398
PreAccel Power SET

OEM P/N: 

9090-00398

ESCT P/N: 

ES3033-121

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

Pre-acceleration power supply set (OEM P/N 9090-00398), source extraction and pre-Accel power assembly for AMAT Quantum / xR-class ion implantation systems

ESCT P/N ES3033-121, high-voltage pre-acceleration power set for the source and extraction subsystem

The Pre-Acceleration Power Set is the high-voltage supply assembly responsible for energising the pre-acceleration (or “pre-accel”) stage that sits immediately downstream of the ion source in Applied Materials (AMAT) Quantum and xR-class implanters. After ions are generated in the arc chamber and pulled clear of the source by the extraction optics, they must be raised to a defined intermediate energy before they enter the analyser magnet and the main acceleration column. This power set provides the regulated potential and current that establishes that first energy step, setting the boundary conditions for the entire beamline that follows.

Within the source terminal, the pre-accel supply is one of a stacked group of high-voltage modules referenced to the source platform potential. It must deliver a clean, well-regulated output into an inherently noisy environment, one populated by plasma transients, beam loading, and the occasional high-voltage spark-down. As a “SET”, the part is supplied as a matched assembly rather than a bare board: it typically combines the power conversion stage, regulation and feedback electronics, protective interlock circuitry and the connectorised harness needed to integrate with the source terminal controller.

Because the pre-acceleration energy directly influences beam transport efficiency, focus and ultimately implant dose uniformity, the stability of this supply is disproportionately important relative to its size. A drifting or unstable pre-accel rail propagates as energy contamination and angle error all the way to the wafer, which is why this assembly is a recognised spare-holding priority for fab engineering teams running AMAT implanters.

Functional role of the pre-acceleration power set in AMAT ion implantation platforms

The pre-accel power set converts incoming prime or terminal power into a tightly regulated high-voltage output that defines the first energy increment imparted to the extracted ion beam. It operates as part of the source high-voltage stack and reports its status back to the terminal control electronics so that the beam can be tuned, interlocked and protected in real time.

  • Establishes the regulated pre-acceleration potential applied to the extracted beam before the analyser magnet and main column.
  • Maintains output regulation under dynamic beam loading as source current and species are changed during recipe transitions.
  • Provides current limiting and rapid fold-back during high-voltage spark-down events to protect the source and downstream optics.
  • Returns voltage and current readback signals to the terminal controller for closed-loop beam tuning and dose calculation.
  • Participates in the high-voltage interlock chain, inhibiting output when access doors, vacuum or arc conditions fall outside safe limits.
  • Maintains a defined ground and reference relationship within the floating source terminal to preserve measurement integrity.

Electrical and signal performance

High-voltage regulation and stability

The defining performance characteristic of this assembly is its ability to hold a stable output in the presence of plasma and beam-induced disturbances. Output regulation, ripple content and transient recovery all feed directly into beam energy purity, so the conversion and feedback stages are engineered for low noise and fast settling.

  • Tight voltage regulation across the working load range to keep pre-accel energy within recipe tolerance.
  • Low output ripple and noise to minimise energy spread and beam jitter.
  • Fast transient recovery after spark-down so beam re-establishment is quick and repeatable.
  • Stable feedback referencing so readback values track true output without drift.

Protection and insulation integrity

Operating at high potential inside a terminal that routinely arcs, the supply depends on solid insulation, creepage and clearance design together with active protection. Its survival of repeated spark events is as important as its steady-state accuracy.

  • High-voltage potting, conformal coating and adequate creepage paths to resist tracking and flashover.
  • Snubbing and clamping to absorb the energy of spark-down transients without component damage.
  • Over-voltage, over-current and short-circuit protection integrated with the terminal interlock logic.
  • Well-defined connector pin assignments and harness routing to maintain isolation between high-voltage and control wiring.

Impact on tool performance and yield

Because the pre-acceleration stage sets the first energy reference for the beam, the condition of this power set is felt across the whole implant process. A healthy supply supports a stable, well-characterised beam; a degraded one undermines repeatability long before it fails outright.

  • Output drift translates into energy contamination and shifts in implant depth and junction profile.
  • Excess ripple widens the beam energy spread, degrading dose uniformity and angle control.
  • Slow recovery from spark-downs lengthens beam re-tune time and reduces tool availability.
  • Intermittent faults trigger unscheduled interlocks, beam glitches and aborted runs that put wafers at risk.
  • A hard failure halts the source terminal entirely, taking the implanter out of production until the supply is replaced.

Common failure modes

High-voltage stress and insulation breakdown

Repeated source spark-downs and sustained high potential gradually degrade potting compounds, standoffs and creepage surfaces. Carbon tracking, partial discharge and eventual flashover are classic end-of-life signatures, often preceded by erratic output or audible arcing inside the terminal.

Power stage and component ageing

Switching devices, high-voltage rectifiers, transformers and bulk capacitors all accumulate thermal and electrical fatigue over thousands of operating hours. Capacitor dry-out, solder-joint cracking and semiconductor degradation manifest as rising ripple, regulation errors or sudden loss of output.

Control, feedback and interconnect faults

Faults in the regulation loop, readback path or connector harness produce some of the most disruptive symptoms: readings that no longer track the true output, supplies that will not enable, or intermittent dropouts driven by a marginal contact. These are frequently mistaken for source problems until the supply is swapped.

Installation and replacement guidance

Replacement must be carried out by personnel trained in high-voltage and ion implanter safety, observing AMAT lock-out / tag-out procedures. The source terminal stores dangerous energy and must be fully de-energised and grounded before any work begins.

  • Place the implanter in service mode, shut down the source and isolate terminal power per the AMAT maintenance procedure.
  • Apply lock-out / tag-out and use an approved grounding stick to discharge all high-voltage points before opening the terminal.
  • Photograph and label the existing high-voltage, control and interlock connections, then disconnect the harness from the old set.
  • Release the mounting hardware, withdraw the failed assembly and inspect adjacent standoffs and surfaces for tracking or contamination.
  • Fit the replacement ES3033-121 set, with correct seating, clearance and clean, dry insulating surfaces.
  • Reconnect all connectors to the documented pinout, verify grounding and confirm interlock continuity before re-energising.
  • Power up under controlled conditions, verify output and readback against specification, then re-tune and qualify the beam before returning to production.

Spare parts strategy for AMAT ion implanter power assemblies

High-voltage source supplies are precisely the kind of single-point-of-failure item that justifies holding a qualified spare on the shelf. ESCT Fab Support offers the ES3033-121 pre-acceleration power set as a cost-effective, form-fit-function alternative to long OEM lead times, helping fabs protect implant uptime without overstocking.

  • Cross-referenced to AMAT OEM P/N 9090-00398 for confident identification and ordering.
  • Verified to form, fit and function so it integrates with the existing source terminal without modification.
  • Competitive pricing against original-channel parts to reduce maintenance and spares-holding cost.
  • Responsive sourcing that helps shorten downtime when a critical high-voltage supply fails.
  • Backed by technical support to assist with identification, fitment and troubleshooting.

Frequently asked questions

What does the pre-acceleration power set actually do?

It supplies the regulated high voltage that gives the extracted ion beam its first energy step in the source terminal, before the beam reaches the analyser magnet and main acceleration column. Its stability sets the baseline for beam energy purity and dose accuracy throughout the implant.

Is this an original AMAT OEM part?

No. This is supplied as a new OEM-compatible assembly cross-referenced to AMAT OEM P/N 9090-00398 and ESCT P/N ES3033-121. It is verified to form, fit and function for the application but is not an original OEM part and is not sold as such.

Which systems is it used on?

It is intended for the source and extraction subsystem of Applied Materials Quantum and xR-class ion implantation systems that employ a pre-acceleration high-voltage stage. Confirm fitment against the OEM part number for your specific configuration.

How do I know if my existing supply is failing?

Typical warning signs include unstable or drifting output, increased ripple, readback that disagrees with the true output, frequent interlock trips, slow recovery after spark-downs, or intermittent loss of beam. Audible arcing or visible tracking inside the terminal indicates insulation breakdown.

Can I install it myself?

Installation should only be performed by technicians trained in ion implanter and high-voltage safety, following AMAT lock-out / tag-out and grounding procedures. The source terminal stores hazardous energy and must be fully discharged and grounded before any work is attempted.

Why hold one as a spare?

A failed pre-accel supply takes the source terminal, and therefore the implanter, out of production. Because it is a single-point-of-failure item with potentially long replacement lead times, keeping a qualified spare on the shelf is a low-cost way to protect tool availability.

Summary

The Pre-Acceleration Power Set (AMAT OEM P/N 9090-00398, ESCT P/N ES3033-121) is the regulated high-voltage assembly that energises the pre-accel stage in the source terminal of AMAT Quantum and xR-class ion implanters. By establishing the beam’s first energy step with low ripple and stable regulation, it underpins energy purity, dose uniformity and tool uptime. Its exposure to high potential and repeated spark-downs makes it a known wear item and a sound spares-holding choice, and ESCT supplies a form-fit-function alternative to reduce cost and lead time.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 9090-00398. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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