FOCUS Power Supply

PART DETAILS

0090-91415
FOCUS Power Supply

OEM P/N: 

0090-91415

ESCT P/N: 

ES3033-147

PART TYPE:

N/A

OEM: 

AMAT
Repair Offered
MORE INFO

FOCUS power supply (OEM P/N 0090-91415), beam focus high-voltage supply for AMAT Quantum / xR-class ion implantation systems

ESCT P/N ES3033-147 · form-, fit- and function-verified replacement power supply

The FOCUS Power Supply (Applied Materials OEM P/N 0090-91415) is the dedicated high-voltage supply that energises the beam-focus electrostatic optics within AMAT Quantum and xR-class ion implanters. In an implanter beamline, the extracted ion beam diverges immediately after it leaves the source aperture, and it must be reconverged and shaped before it reaches the mass-analysis slit and the downstream end station. The FOCUS supply provides the regulated potential that drives the focusing electrode(s) responsible for that convergence, holding the beam tightly through the analyser magnet and into the resolving aperture.

Physically, this is a rack- or cabinet-mounted power assembly that sits within the implanter’s high-voltage terminal or gas-box electronics enclosure, where it operates referenced to the source platform rather than to chassis ground. It accepts a low-voltage control reference from the system controller and produces a stable, programmable focus voltage, with feedback metering returned to the host for closed-loop regulation and interlock monitoring. Because the focus electrode draws relatively little current but must be held at a precise, drift-free potential, the supply is optimised for voltage stability and low ripple rather than for raw power delivery.

When the FOCUS supply degrades, the symptoms rarely announce themselves as a hard fault. Instead, beam transmission falls, beam-current set points become difficult to hold, and dose uniformity drifts, the kind of slow yield erosion that consumes engineering hours before the root cause is traced back to a focus-voltage problem. Keeping a verified replacement on the shelf removes that single point of uncertainty from the source and beamline subsystem.

Functional role of the FOCUS power supply in AMAT ion implantation platforms

The focus supply is one of several high-voltage rails that together define the optical behaviour of the front end of the implanter. Its job is narrow but critical: deliver a clean, programmable potential to the focusing electrode so that the diverging extracted beam is shaped into a well-collimated ribbon or spot before mass analysis. Its principal functions include the following.

  • Generating a regulated, programmable high-voltage output to bias the beam-focus electrode within the extraction/analysis optics.
  • Converging the divergent post-extraction beam so that maximum current passes through the analyser magnet and resolving aperture.
  • Holding the focus potential drift-free across long recipe runs so that beam current and profile remain repeatable wafer-to-wafer.
  • Returning voltage and current feedback to the system controller for closed-loop regulation and out-of-range interlocking.
  • Operating at the elevated source-platform reference potential while maintaining isolation from chassis ground.
  • Responding cleanly to set-point changes during recipe transitions and species/energy changes without overshoot or oscillation.

Electrical and signal performance

Output regulation and stability

Beam optics are exquisitely sensitive to focus-voltage error, so the supply’s value lies in how tightly it holds its output. A well-conditioned FOCUS supply maintains low static regulation error and minimal long-term drift, with low output ripple and noise so that the focus electrode sees a genuinely DC potential rather than a modulated one.

  • Tight line and load regulation so focus voltage tracks the commanded set point regardless of mains fluctuation or beam-load changes.
  • Low ripple and noise to prevent beam-profile modulation and dose-rate scatter.
  • Low thermal drift so a warm cabinet does not shift the operating point over a shift or campaign.
  • Accurate, linear voltage programming and metering so host commands and read-backs agree.

High-voltage integrity and isolation

Because the supply floats at source-platform potential and drives a high-impedance electrode, its insulation, potting and creepage design are as important as its regulation. The internal multiplier or transformer stages, filter capacitors and feedback divider must withstand the standing voltage indefinitely without partial discharge or leakage.

  • Full dielectric isolation between the floating output, the control reference and chassis ground.
  • Corona- and arc-tolerant construction with adequate creepage and clearance on the high-voltage section.
  • Stable feedback-divider ratio so metering remains trustworthy and regulation does not wander.
  • Protective behaviour, current limiting and fault flagging, under arc-down or short conditions at the electrode.

Impact on tool performance and yield

The focus supply sits at the head of the beamline, so its condition propagates directly to everything downstream. A drifting or noisy focus rail does not simply reduce throughput; it quietly degrades the implant quality that the whole tool exists to deliver.

  • Reduced beam transmission through the analyser and resolving aperture, cutting available beam current and throughput.
  • Dose non-uniformity and repeatability loss as the focus point wanders during a run.
  • Longer beam-tune and set-up times as operators chase a beam that will not hold.
  • Recipe faults and unscheduled interlock trips when feedback drifts out of the permitted window.
  • Increased scrap and rework when marginal focus behaviour escapes detection until after wafers are processed.

Common failure modes

High-voltage insulation breakdown

Prolonged operation at standing potential, combined with cabinet heat and any ingress of moisture or process residue, gradually degrades potting compounds and insulation. The result is increasing leakage, partial discharge and eventually arc-over, which manifests as erratic output, audible or visible arcing and protective shutdowns.

Output drift and regulation loss

Ageing of filter capacitors, drift in the feedback divider and fatigue of regulator components cause the actual output to diverge from the commanded set point. Because the change is gradual, it presents as creeping loss of beam transmission and worsening tune stability rather than an outright failure, and is easily misattributed to the source or optics.

Ripple, noise and component fatigue

Worn smoothing capacitors and stressed switching or rectifier devices allow ripple and noise onto the focus rail. This modulates the beam profile and shows up as dose-rate scatter or unstable beam-current read-backs. Thermal cycling of solder joints and connectors on the internal boards is a frequent contributor to intermittent, hard-to-reproduce behaviour.

Installation and replacement guidance

Replacement should only be undertaken by personnel trained in high-voltage and ion-implant safety, following the relevant AMAT service documentation for the specific tool. Because this supply floats at source potential, lethal stored charge can persist after power-down. The following sequence outlines good practice.

  • Place the tool in a safe service state, disable the source and beamline, and execute full lockout/tagout of the high-voltage and platform supplies.
  • Allow the mandated dwell time, then verify zero potential and discharge the high-voltage terminal and the focus electrode circuit with an approved grounding stick.
  • Label and disconnect the high-voltage output lead, control/feedback connector and any cooling or interlock connections from the existing supply.
  • Remove the mounting hardware and withdraw the failed unit, noting orientation and lead routing for the replacement.
  • Install ES3033-147 in the same position, reconnect the high-voltage, control and ground connections, and confirm the floating-reference grounding scheme is correct.
  • Restore power, command a low focus set point first, and confirm that metered read-back tracks the command with no arcing or fault flags.
  • Re-tune the beam, verify transmission, beam current and dose uniformity against baseline, and log the replacement before returning the tool to production.

Spare parts strategy for AMAT ion implanter fleets

High-voltage focus supplies are exactly the kind of low-volume, high-consequence component that justifies a planned spare. OEM lead times on legacy implanter electronics can be long, and a single drifting focus rail can hold a tool in a degraded state for days. Sourcing a verified replacement through ESCT Fab Support gives fab maintenance teams a practical alternative.

  • Verified to the form, fit and function of OEM P/N 0090-91415 and supplied under ESCT P/N ES3033-147 for clear traceability.
  • Availability that helps bridge extended OEM lead times and avoid prolonged tool-down events.
  • Support for fleet standardisation across multiple Quantum / xR-class implanters running the same beamline electronics.
  • A cost-effective route to maintaining a critical-spares inventory for the source and beamline subsystem.
  • Knowledgeable support to help confirm applicability against your tool configuration before you order.

Frequently asked questions

What does the FOCUS power supply actually do in the implanter?

It supplies the regulated high-voltage potential to the beam-focus electrode, converging the diverging extracted ion beam so that it passes efficiently through the analyser magnet and resolving aperture. In short, it keeps the beam focused and the transmission high.

Is this an original AMAT part?

No. This is not an original OEM part. It is supplied by ESCT Fab Support as an OEM-compatible replacement, verified to the form, fit and function of Applied Materials P/N 0090-91415 and catalogued under ESCT P/N ES3033-147.

How do I know the focus supply is the cause of my beam problem?

Typical indicators are falling beam transmission, beam current that will not hold its set point, dose-uniformity drift and focus-voltage read-backs that disagree with the command or wander during a run. Where the source and optics check out, a drifting or noisy focus supply is a strong suspect.

Can I install it myself?

Replacement must be carried out by technicians trained in high-voltage and ion-implant service procedures, following the relevant AMAT documentation. The unit floats at source potential and can retain dangerous stored charge, so correct lockout, dwell and discharge steps come before any connection is touched.

Will it work with my specific implanter configuration?

The part is intended for AMAT Quantum / xR-class ion implantation systems that use OEM P/N 0090-91415. Because beamline electronics vary across tool generations, we recommend confirming the OEM part number against your machine before ordering, and our team can help verify applicability.

What can I do to extend its service life?

Keep the electronics enclosure clean, cool and dry, check cooling airflow is unobstructed, and address any arcing or interlock events promptly rather than resetting through them. Periodically reviewing focus-voltage read-back trends helps catch gradual drift before it affects yield.

Summary

The FOCUS Power Supply (OEM P/N 0090-91415, ESCT P/N ES3033-147) is the high-voltage rail that energises the beam-focus optics in AMAT Quantum and xR-class ion implanters, holding the extracted beam tightly through mass analysis. Its stability directly governs beam transmission, dose uniformity and throughput, while its failure modes, insulation breakdown, output drift and ripple, tend to erode yield quietly rather than fail outright. A verified replacement on the shelf protects the source and beamline subsystem from extended downtime and lengthy OEM lead times.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Applied Materials part number 0090-91415. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Applied Materials, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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