ESC POWER SUPPLY

PART DETAILS

810-017086-003
ESC POWER SUPPLY

OEM P/N: 

810-017086-003

ESCT P/N: 

ES2022-074

PART TYPE:

N/A

OEM: 

LAM
Repair Offered
MORE INFO

Electrostatic chuck (ESC) power supply (OEM P/N 810-017086-003), high-voltage clamping supply for LAM etch and deposition systems

ESCT replacement part ES2022-074, compatible with LAM Research process tools

The Electrostatic Chuck (ESC) Power Supply is the dedicated high-voltage source that generates and regulates the DC clamping potential applied to an electrostatic chuck inside a LAM Research process chamber. Carrying OEM P/N 810-017086-003 and supplied by ESCT under part number ES2022-074, this module sits within the tool’s power distribution architecture and converts a stable low-voltage input into the precisely controlled, high-impedance DC output that holds the wafer firmly against the chuck dielectric throughout processing.

In a plasma etch or deposition system, the wafer cannot be mechanically clamped at its edge without sacrificing usable area and risking particle generation. Instead, the ESC power supply establishes an electrostatic field across the chuck’s dielectric layer, inducing an attractive force that grips the wafer across its entire backside. This clamping force is what enables uniform backside helium cooling, repeatable thermal contact, and stable wafer positioning during the aggressive RF environment of the process chamber. Without a correctly behaving ESC supply, the chuck cannot reliably hold or release the wafer.

Because clamping voltage, ramp behaviour and de-clamp sequencing all influence both wafer handling reliability and process thermal performance, the ESC power supply is a yield-critical electronic assembly. A unit that drifts out of specification, exhibits ripple, or fails to de-clamp cleanly can cause wafer breakage, handling faults and scrapped lots, which is why a verified, fit-for-purpose replacement matters.

Functional role of the ESC power supply in LAM process platforms

Within a LAM etch or deposition tool, the ESC power supply operates as the controlled high-voltage interface between the system controller and the electrostatic chuck. It receives clamp and de-clamp commands, applies the appropriate polarity and magnitude of DC voltage, and monitors the resulting clamp condition. Its principal functions include the following.

  • Generating a regulated high-voltage DC output to establish the electrostatic clamping field across the chuck dielectric.
  • Applying the correct clamp polarity, whether monopolar or bipolar, depending on the chuck design, to develop attractive force on the wafer backside.
  • Controlling voltage ramp rate during clamp and de-clamp to avoid sudden force transients that could shift or damage the wafer.
  • Maintaining clamping force against the backside helium pressure used for wafer temperature control.
  • Providing leakage and fault monitoring so the controller can detect abnormal clamp current or insulation breakdown.
  • Executing a controlled de-clamp and residual-charge dissipation sequence so the wafer releases cleanly for end-effector pick-up.

Electrical and signal performance

As a high-voltage electronic assembly operating adjacent to an RF-driven plasma chamber, the ESC power supply must deliver clean, stable output while withstanding a demanding electrical environment. Its performance is judged across two related domains: the quality of the high-voltage output it produces, and its immunity to the noise and transients present in the tool.

High-voltage output regulation

The clamping field depends on a tightly regulated DC output. Drift, droop under load, or excessive ripple directly translate into inconsistent clamping force and unstable wafer thermal contact.

  • Stable output voltage setpoint accuracy across the operating temperature range of the cabinet.
  • Low output ripple and noise to maintain a steady electrostatic force on the wafer.
  • Controlled rise and fall slew so clamp and de-clamp transitions remain gentle and repeatable.
  • High output impedance and low quiescent leakage consistent with a capacitive clamp load.

Isolation and RF immunity

Because the supply feeds an electrode that is also exposed to RF bias, solid isolation and filtering protect the supply’s control electronics and to keep RF energy out of the regulation loop.

  • High dielectric standoff in transformers, potting and creepage paths to sustain the clamp voltage without flashover.
  • RF rejection and filtering on the output to prevent bias coupling from disturbing voltage regulation.
  • Galvanic isolation between the control/interface side and the high-voltage section.
  • Reliable fault and interlock signalling to the host controller for safe shutdown on insulation or overcurrent events.

Impact on tool performance and yield

The ESC power supply influences far more than wafer retention. Because clamping force governs backside helium cooling efficiency and thermal uniformity, the supply’s behaviour propagates directly into process results. A marginal or failing unit can produce the following consequences.

  • Inconsistent wafer temperature, leading to drift in etch rate, profile or film properties across the wafer.
  • Backside helium leakage faults when clamping force is insufficient to seal the wafer against the chuck.
  • Wafer slip, popping or breakage if voltage transients or de-clamp behaviour are out of specification.
  • Handling errors and aborted lots when the wafer fails to release cleanly at de-clamp.
  • Unscheduled downtime and scrapped product, eroding tool availability and overall equipment effectiveness.

Common failure modes

High-voltage insulation breakdown

Sustained high potential stresses potting compounds, transformer insulation and output components. Over time, partial discharge, contamination or thermal cycling can degrade the dielectric, producing leakage current, arcing or a hard short that collapses the clamp voltage and trips the tool’s fault interlock.

Output drift and regulation loss

Ageing capacitors, reference components and feedback elements can cause the output to drift away from setpoint or fail to hold under load. The result is weakened or inconsistent clamping force, often appearing first as intermittent helium-cooling or temperature-uniformity warnings before a clear hard failure develops.

De-clamp and control faults

If the de-clamp sequence or residual-charge dissipation circuitry malfunctions, the wafer may stick to the chuck or release unpredictably, causing handling alarms and breakage. Faults in the interface, sequencing logic or interlock signalling can also leave the supply unable to communicate its state to the host controller.

Installation and replacement guidance

Replacement should be carried out by a qualified equipment engineer following the relevant LAM service documentation and site safety procedures. Because this is a high-voltage assembly, lock-out/tag-out and verified de-energisation are mandatory. A typical replacement sequence proceeds as follows.

  • Place the tool in maintenance mode, end any running process and confirm the chamber is in a safe, de-clamped state.
  • Isolate facility power, apply lock-out/tag-out and confirm zero energy on the high-voltage output before touching connections.
  • Allow time for stored charge to dissipate, then verify the output is fully discharged with appropriate test equipment.
  • Label and disconnect the input power, control/interface and high-voltage output connections, noting their routing.
  • Remove the existing supply from its mounting position and install ES2022-074 in the same orientation, securing all fixings.
  • Reconnect input, interface and high-voltage output, checking connectors are fully seated and grounding is sound.
  • Restore power, clear faults, and verify clamp and de-clamp voltage, helium-seal integrity and wafer release on a test or dummy wafer before returning to production.

Spare parts strategy for LAM electrostatic chuck supplies

High-voltage clamping supplies are exactly the kind of low-volume, high-impact component that benefits from a planned spares strategy. Holding a verified replacement on hand turns a potential multi-day yield event into a routine swap. Sourcing ES2022-074 through ESCT offers several advantages.

  • Verified to the form, fit and function of OEM P/N 810-017086-003 for confident drop-in replacement.
  • A defined lead time of 3 weeks to support planned maintenance and spares replenishment.
  • A cost-effective alternative to original-channel pricing for a critical electronic assembly.
  • Support for fabs maintaining mature or extended-life LAM platforms where supply continuity matters.
  • Clear ESCT part identification (ES2022-074) for straightforward reordering and inventory tracking.

Frequently asked questions

What does the ESC power supply actually do?

It generates and regulates the high-voltage DC potential applied to the electrostatic chuck, creating the field that clamps the wafer to the chuck so it can be held securely and cooled with backside helium during processing.

Is this an original OEM part?

No. ES2022-074 is supplied as an OEM-compatible part that has been verified to the form, fit and function of LAM OEM P/N 810-017086-003. It is not an original OEM-branded item, but it is intended as a direct functional replacement.

How do I know my existing supply is failing?

Typical warning signs include recurring backside helium-leak or temperature-uniformity faults, intermittent clamp loss, wafer slip or breakage, de-clamp handling alarms, and high-voltage fault or interlock trips reported by the tool controller.

What is the lead time for this part?

The current lead time is 3 weeks. We recommend holding a unit as a critical spare so that a clamp-supply failure can be resolved with an immediate swap rather than waiting on supply.

Are any special precautions required during installation?

Yes. This is a high-voltage assembly, so verified de-energisation, lock-out/tag-out and confirmation that stored charge has fully dissipated are mandatory before disconnecting it. Installation should be performed by a qualified engineer following LAM service procedures.

Will it affect my process if the clamp voltage is slightly off?

It can. Clamping force determines wafer thermal contact and helium-cooling efficiency, so an out-of-specification output can shift etch or deposition results across the wafer. A correctly regulated supply is important for repeatable, in-spec process performance.

Summary

The Electrostatic Chuck Power Supply (LAM OEM P/N 810-017086-003, ESCT P/N ES2022-074) is the regulated high-voltage source that clamps wafers to the electrostatic chuck in LAM etch and deposition systems. By delivering stable clamping voltage, controlled ramp behaviour and reliable de-clamp sequencing, it underpins wafer retention, backside helium cooling and process thermal uniformity. As a yield-critical electronic assembly with failure modes ranging from insulation breakdown to output drift and de-clamp faults, it is an ideal candidate for a planned spares holding. ESCT supplies ES2022-074 as a verified replacement with a 3-week lead time to keep mature and active LAM platforms running.

Disclaimer: This part is supplied by ESCT Fab Support as a new, OEM-compatible second-source component, verified to the form, fit and function of Lam Research part number 810-017086-003. It is not an original OEM part and is not sold as one. It is not manufactured by, endorsed by, or affiliated with Lam Research, and all manufacturer names and part numbers are quoted for identification and compatibility purposes only.

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